• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.48 no.3
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• pp.66-72
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• 2016

The applicability of rice husk fiber as a raw material for eco-friendly pulp mold was evaluated in this study. The higher demand of environmental friendly packaging material resulted in the more interest for the natural fiber based pulp mold. The rice husk which is an abundant agricultural byproduct in Asia could be defiberized by an alkaline digestion process. The changes in the pulp mold making process and the properties of pulp mold by the addition of the rice husk were investigated. The addition of rice husk fiber to the pulp mold made with OCC or UBKP resulted in the increase in drainage at the pulp mold forming process. In case of UBKP pulp mold, the addition of rice husk fiber increased the drying efficiency after pulp mold forming since the structure of pulp mold became more bulkier by the addition of the rice husk fiber. Those results showed the rice husk fiber could be applied to the pulp mold manufacturing as one of the eco-friendly natural fiber resources.

• Design & Manufacturing
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• v.18 no.3
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• pp.9-14
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• 2024

Among the various plastic polymer molding methods, thermoplastic resins are most commonly used for mass production due to their suitability for high-volume manufacturing. However, recently, thermosetting resins have been utilized depending on product design and functionality, necessitating appropriate mold design and injection conditions to achieve suitable molded products. Therefore, resin selection must be considered not only in terms of product design but also based on functionality, taking into account the physical and mechanical properties of the resin. Additionally, since the flow characteristics of the resin are critical in injection molding, molding conditions should be set according to the thermal, physical, and rheological properties of the resin.This study focuses on the effects of filler content (glass fiber) in thermosetting fiber-reinforced plastics (FRP), specifically Bulk Molding Compound (BMC) resin, which is crucial for thermal deformation in automotive motor housing products. The resins used in this study include Generic BMC1 resin, BMC1 with 15% glass fiber, and BMC1 with 30% glass fiber. The research employs CAE (Computer-Aided Engineering) to investigate strain under basic conditions for the BMC resin and the strain variations with the addition of glass fiber. It also examines the impact of filler content on injection molding conditions, specifically mold temperature and curing time. Experimental results indicate that mold temperature has the most significant effect among the injection conditions, while the impact of curing time was relatively minor.

• Journal of the Korean Society of Industry Convergence
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• v.4 no.3
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• pp.267-273
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• 2001

In this study, the survival rate of fiber is investigated by nozzle size difference in injection/mold sides. The survival rate of fiber is influenced about the nozzle size differ. Also, The mechanical properties of short carbon glass fiber reinforced polypropylene are experimentally measured as functions of fiber volume fraction and nozzle size difference. These mechanical properties are compared with the survival rate of fiber and fiber volume fraction using image analysis after pyrolytic decomposition. The survival rate of fiber as well as fiber volume fraction is influenced by injection processing condition, the used materials, mold conditions and nozzle sides difference, etc, In particular, the survival rate of fiber is great influenced when injection/mold nozzle sides are different more than that of the same. Consequently, the mechanical properties of short carbon/glass fiber reinforced polypropylene arc improved as the nozzle sides are the same in injection mold sides.

• Design & Manufacturing
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• v.13 no.1
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• pp.25-30
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• 2019

This paper presents the design strategy for the optimal RTM molds of Carbon Fiber Reinforced Plastic (CFRP) by carbon fiber draping and resin flow simulation. First, the mold shape and molding condition were determined considering the undercut and die face of the product in the draping simulation, which made the preliminary shape of the product by compressing the carbon fiber. After that, the diffusion behavior during the injection of resin in the mold was predicted by the resin flow simulation. Finally, the optimal mold shape was designed by selecting the locations of resin injection port and vent based on total results of simulations. In this paper, the mold of automotive side mirror case was selected as the representative product. Also, the actual mold was manufactured based on the simulation design to confirm the practicality of it. This study is expected to contribute to the industry as a technology to improve the reliability and productivity of CFRP producted by RTM process.

• Design & Manufacturing
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• v.16 no.2
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• pp.60-65
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• 2022

In the pultrusion process for the CFRP (Carbon fiber reinforced plastic) rectangular pipe, the drawing device is eseential which can continuously produces products and draws the carbon fiber tow. In addition, since the degree of cure changes depending on the temperature and the temperature ditribution of the curing mold changes depending on the pultrusion speed, the temperature distribution of the curing mold under certain conditions must be studied before processing. In this study, in the pultrusion process using a closed impregnation method, which has several advantages compared to the general pultrusion process using a open bath impregnation method, the drawing force required to pull the carbon fiber tows and the temperature distribution of the curing mold was analyzed to design the drawing device and the curing mold efficiently.

• Journal of Hydrogen and New Energy
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• v.30 no.6
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• pp.629-634
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• 2019

Dicyclopentadiene is a low viscosity resin which forms a poly-dicyclopentadiene rapidly through ring opening metathesis polymerization (ROMP). This poly-dicyclopentadiene has outstanding properties of low-temperature, water and impact resistances. Due to these advantages, military and offshore structures try to apply the DCPD composites by using liquid composite molding process. In this study, 14%, 38% volume fraction fiber glass strand mat reinforced p-DCPD composites processed by structural reaction injection molding (S-RIM) which has resin-catalsyt mixing head and glass fiber preform in the mold. Additionally, S-RIM numerical analysis was conducted to predict the process time depending on fiber volume fraction and mold temperature. The process time is shorter when it has the lower fiber volume fraction or the higher mold temperature. At higher mold temperature, it is necessary to set the maximum mold temperature considering the resin curing time.

• Journal of Ocean Engineering and Technology
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• v.10 no.3
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• pp.34-43
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• 1996

In this study basic equations of fiber orientations is cimpared with experimental results. It is found that fiber orientations of short fiber reinforced polymeric composite under compression molding are governed by slope of flow speed in x-y direction. Fiber orientation angle of mold is also found to increase with closure speed and the compression ratio. At the middle of the mold, the slope of flow speed is larger in x-direction than in y-direction. At the wall of the mold, the shope of flow speed in y-direction occurs due to the effect of friction, hence affects the fiber orientation. The effect of partial flow, which incurs y-direction orientation causes to increase the fiber orientation angle at the fore part of the flow.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.4
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• pp.564-573
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• 2001

The mechanical properties of short carbon/glass fiber reinforced polypropylene are experimentally measured as functions of fiber content and nozzle diameter. Also, these properties are compared with the survival rate of reinforced fibers and fiber volume fraction using image analysis after pyrolytic decomposition. The survival rate of fiber aspect ratio as well as fiber volume fraction is influenced by injection processing condition, the used materials and mold conditions such as diameter of nozzle, etc. In this study, the survival rate of fiber aspect ratio is investigated by nozzle size variations in injection/mold sides. It is found that the survival rate of glass fiber is higher that the survival rate of glass fiber is higher than that of carbon fiber. Both tensile modulus and strength of short-fiber reinforced polypropylene are improved s the fiber volume fraction and nozzle diameter are increased.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.1
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• pp.94-101
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• 2014

Recently, in order to reduce the time required to replace an optical jumper cord, many researchers are using a field-installable connector and applying the ferrule polishing method, ferrule mechanical contact method, or ferrule fusion contact method. However, the process of arranging the length of the optical fiber, i.e., inserting the optical fiber into the ferrule by hand and checking its cross section, takes 60% of the time required for the entire process, which increases the overall cost. Therefore, in order to make this task more cost-effective, we will develop an automated inspection system with automatic cross-sectional arrangement of a field-installable connector. This system will be able to decrease the failure rate from 10% to 2% compared with the conventional method when cutting the optical fiber inserted into the ferrule. It will also improve the productivity by decreasing the test time by 28% compared with the conventional method. Our studies showed that it was possible to reduce the production costs and improve the quality of a field-installable connector, and we expect it to dominate the market.

• Computers and Concrete
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• v.20 no.6
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• pp.655-661
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• 2017

Fiber reinforced concretes exhibit higher tensile strength depending on the percent and type of the fiber used. These concretes are used to reduce cracks and improve concrete behavior. The use of these fibers increases the production costs and reduces the compressive strength to a certain extent. Therefore, the use of fiber reinforced concrete in regions where higher tensile strength is required can cut costs and improve the overall structural strength. The behavior of fiber reinforced concrete and normal concrete adjacent to each other was investigated in the present study. The concrete used was self-compacting and did not require vibration. The samples had 0, 1, 2 and 4 wt% polypropylene fibers. 15 cm sample cubes were subjected to uniaxial loads to investigate their compressive strength. Fiber Self-Compacting Concrete was poured in the mold up to 0, 30, 50, 70 and 100 percent of the mold height, and then Self-Compacting Concrete without fiber was added to the empty section of that mold. In order to investigate concrete behavior under bending moment, concrete beam samples with similar conditions were prepared and subjected to the three-point bending flexural test. The results revealed that normal Self-Compacting Concrete and Fiber Self-Compacting Concrete may be used in adjacent to each other in structures and structural members. Moreover, no separation was observed at the interface of Fiber Self-Compacting Concrete and Self-Compacting Concrete, either in the cubic samples under compression or in the concrete beams under bending moment.