• Title/Summary/Keyword: ferrography

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Study on an Intelligent Ferrography Diagnosis Expert System

  • Jiadao, Wang;Darong, Chen;Xianmei, Kong
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.455-456
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    • 2002
  • Wear is one of the main factors causing breakdown and fault of machine, so ferrography technique analyzing wear particles can be an effective way for condition monitoring and fault diagnosis. On the base of the forward multilayer neural network, a nodes self-deleting neural network model is provided in this paper. This network can itself deletes the nodes to optimize its construction. On the basis of the nodes self-deleting neural network, an intelligent ferrography diagnosis expert system (IFDES) for wear particles recognition and wear diagnosis is described. This intelligent expert system can automatically slim lip knowledge by learning from samples and realize basically the entirely automatic processing from wear particles recognition to wear diagnosis.

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Quantitative Analysis of Wear Debris for Surface Modification Layer by Ferrography (Ferrography에 의한 표면개질층의 마모분 정량분석)

  • 오성모;이봉구
    • Tribology and Lubricants
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    • v.15 no.3
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    • pp.265-271
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    • 1999
  • Wherever there are rotating equipment and contact between surface, there is wear and the generation of wear particles. The particles contained in the lubricating oil carry detailed and important information about the condition monitoring of the machine. This information may be deduced from particle shape, composition, size distribution, and concentration. Therefore, This paper was undertaken to Ferrography system of wear debris generated from lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of Pin and V-Block type by Ti(C, N) coated. It was shown from the test results that wear particle concentration (WPC) and wear severity Index( $I_{S}$), size distribution in normal and abnormal wear have come out all the higher value by increases sliding friction time. Wear shape is observed on the Ferrogram it was discovered a thin leaf wear debris as well as ball and plate type wear particles. This kind of large wear shape have an important effect not only metals damage, but also seizure phenomenon.

Ferrography에 의한 마멸분 정량분석

  • O, Seong-Mo;Lee, Bong-Gu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2420-2427
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    • 2000
  • In contacting between surface, there is wear and the generation of wear particles. The particles contained in the lubricating oil carry detailed and important information about the condition monitoring of the machine. Therefore, This paper was undertaken for Ferrography system of wear debris generated from lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of Pin and V-Block type by Ti(C,N) coated. It was shown from the test results that wear particle concentration(WPC) ; wear severity Index(IS) and size\distribution have come out all the higher value by increases sliding friction time. By the Ferrogram a thin leaf wear debris as well as ball and plate type wear particles was observed.

A Study on Synthesis and Wear Characteristics of Metal Dithiophosphates (Metal Dithiophosphates의 합성과 마찰 마모 특성에 관한 연구)

  • 김종호;강석춘;정근우;조원오;한두희;박미선
    • Tribology and Lubricants
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    • v.6 no.2
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    • pp.68-75
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    • 1990
  • The metal-dithiophosphates as lubricant additives for reducing friction and wear, increasing load-carrying capacity and a antioxidant are very important as new additives developed in these day. The synthetic results of Metal-DTPs were described. The wear test was conducted with 4-Ball machine and wear debris were analyzed by ferrography. The tribological performances of Metal-DTPs were compared with Zn-DTP.

A Study on Synthesis and Wear Characteristics of Mo-DTP as Lubricant Additive (윤활유 첨가제로써 Mo-DTP의 합성과 마찰마모특성에 관한 연구)

  • 김종호;강석춘;정근우;조원오;한두희
    • Tribology and Lubricants
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    • v.5 no.1
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    • pp.57-63
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    • 1989
  • The soluble Mo-DTP compounds as lubricant additives for reducing friction and wear, increasing loadcarrying capacity, and as antioxidants is very important as a new additive developed in these day. The method of the compounds are described and the composition is analyzed with $^{31}$P NMR spectrometer. The wear test is conducted with 4-ball machine and the debris are analyzed by ferrography. Also the tribological performance of Mo-DTP compounds are compared with Moly Van L and Zn-DTP.

The Effect of Dilution on Porticle Deposition in The Entry Deposit of The Ferrogroms (Ferrography에서 샘풀희석률이 마모입자 정량분석에 미치는 영향)

  • 권오관
    • Tribology and Lubricants
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    • v.1 no.1
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    • pp.38-45
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    • 1985
  • Ferrograms prepared from off samples collected during testing in the transition region were originally diluted at 20:1. To obtain some information about the effect of dilution on the analysis procedures, a series of measurements were made on ferrograms prepared to different dilutions in the range 6 to 30:1 from oil samples collected after testing in the four ball machine at the 51 kg and 55 kg load, respectively, Fig. 1. The variations in area covered, perimeter, intercept and particle count were then plotted as a function of dilution level and appropriate mathematical expressions established such that the results obtained at any dilution level specified within the range can then be corrected back to an equivalent undiluted value. The effect of dilution on the variance of the particle size distribution was also investigated. The main results are tabulated, Tables 1-5 and also plotted as a function of dilution, level Figs. 2-9.

A Study on Statistical Classification of Wear Debris Morphology

  • Cho, Unchung
    • KSTLE International Journal
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    • v.2 no.1
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    • pp.35-39
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    • 2001
  • In this paper, statistical approach is undertaken to investigate the classification of wear debris which is the key function of objective assessment of wear debris morphology. Wear tests are run to produce various kinds of wear debris. The images of wear debris from wear tests are captured with image acquisition equipment. By thresholding, two-dimensional binary images of wear debris are made and, then, morphological parameters are used to quantify the images of debris. Parametric and nonparametric discriminant method are employed to classify wear debris into predefined wear conditions. It is demonstrated that classification accuracy of parametric and nonparametric discriminant method is similar. The selected use of morphological parameters by stepwise discriminant analysis can generally improve the classification accuracy of parametric and nonparametric discriminant method.

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Study on Quantitative Analysis of Wear Debris for Surface Modification Layers Ti(C,N) with Piston Ring on Diesel Engine Oil

  • Choi, Nag-Jung;Youn, Suk-Bum;Kim, Min-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.7
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    • pp.1044-1051
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    • 2009
  • During contact between surfaces, there is wear and the generation of wear. The particles contained in the lubricating oil carry detailed and important monitoring information about the condition of the machine. Therefore, this paper was undertaken for the Ferrography system of wear debris generated from a lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of the Pin and V-Block types by Ti(C,N) coated. It was shown from the test results that wear particle concentration(WPC), wear severity index(Is) and size distribution have come out all higher with increases in sliding friction time. With the Ferrogram thin leaf wear debris as well as ball and plate type wear particles were observed.