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Micro Metal Injection Molding Using Hybrid Micro/Nano Powders

  • Nishiyabu, Kazuaki;Kakishita, Kenichi;Osada, Toshiko;Tanaka, Shigeo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.36-37
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    • 2006
  • This study aims to investigate the usage of nano-scale particles in a micro metal injection molding ($\mu$-MIM) process. Nanoscale particle is effective to improve transcription and surface roughness in small structure. Moreover, the effects of hybrid micro/nano particles, Cu/Cu and SUS/Cu were investigated. Small dumbbell specimens were produced using various feedstocks prepared by changing binder content and fraction of nano-scale Cu particle (0.3 and $0.13{\mu}m$ in particle size). The effects of adding the fraction of nano-scale Cu powder on the melt viscosity of the feedstock, microstructure, density and tensile strength of sintered parts were discussed.

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Metal Injection Moulding of Duplex Stainless Steels

  • Sotomayor, M. E.;Varez, A.;Levenfeld, B.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.507-508
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    • 2006
  • In this communication the development of a new metal injection moulding (MIM) system for duplex stainless steels is presented. The metal powders were prepared by premixing 316L and 430L stainless steels gas atomised powders in a ratio of 50:50. The binder used to prepare the feedstock was composed by HDPE and paraffin wax. Torque measurements of the mixture indicated that the maximum amount of metal was 68 vol%. The polymeric part was driven off by thermal debinding and the sintering was performed in low vacuum. The final densities were close to the theoretical ones.

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Innovations in Micro Metal Injection Molding Process by Lost Form Technology

  • Nishiyabu, Kazuaki;Kanoko, Yasuhiro;Tanaka, Shigeo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.43-44
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    • 2006
  • The production method of micro sacrificial plastic mold insert metal injection molding, namely ${\mu}-SPiMIM$ process has been proposed to solve specific problems involving the miniaturization of MIM. Two types of sacrificial plastic molds (SP-mold) with fine structures were used: 1) PMMA resist, 2) PMMA mold injected into Ni-electroform, which is a typical LIGA (${\underline{L}}ithographie-{\underline{G}}alvanoformung-{\underline{A}}bformung$) process. Stainless steel 316L feedstock was injection-molded into the SP-molds with multi-pillar structures. This study focused on the effects of metal particle size and processing conditions on the shrinkage, transcription and surface roughness of sintered parts.

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A Study of Ceramic Injection Molding of Watch Case Composed of $ZrO_2$ Powder

  • Kwak, T.S.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.505-506
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    • 2006
  • This study is focused on the manufacturing technique of powder injection molding of watch case made from zirconia powder. A series of computer simulation processes were applied to the prediction of the flow pattern in the inside of the mould and defects as weld-line. The material properties of melted feedstock, including the PVT graph and thermal viscosity flowage properties were measured to obtain the input data to be used in a computer simulation. Also, a molding experiment was conducted and the results of the experiment showed a good agreement with the simulation results for flow pattern and weld line location. On the other hand, gravity and inertia effects have an influence on the velocity of the melt front because of the high density of ceramic powder particles during powder injection molding in comparison with polymer's injection molding process. In the experiment, the position of the melt front was compared with the upper gate and lower gate positions. The gravity and inertia effect could be confirmed in the experimental results.

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CHARACTERISTICS OF BIOHYDROGEN PRODUCTION AND MICROBIAL COMMUNITY AS A FUNCTION OF SUBSTRATE CONCENTRATION

  • Youn, Jong-Ho;Shin, Hang-Sik
    • Environmental Engineering Research
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    • v.10 no.1
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    • pp.7-14
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    • 2005
  • The feasibility of hydrogen production with a raw seed sludge through direct acclimation of feedstock was investigated at acidogenic stage, and methane was harvested at followed methanogenic stage in an anaerobic two-stage process. Hydrogen content was higher than 57% at all tested organic loading rates (OLRs) and the yield of hydrogen ranged from 1.5 to 2.4 mol H2/mol hexose consumed and peaked at 6 gVSl-1day-1. Normal butyrate and acetate were main volatile fatty acids (VFAs), whereas the concentration of propionate was insignificant. The hydrogen-producing bacteria, Clostridium thermosaccharolyticum, was detected with strong intensity at all tested organic loading rates (OLRs) by denaturing gradient gel electrophoresis (DGGE) of the polymerase chain reaction (PCR) analysis. From COD balance in the process, the fraction of the feed-COD converted to the hydrogen-COD at acidogenic stage ranged from 7.9% to 9.3% and peaked at 6 gVSl-1day-1, whereas the fraction of feed-COD converted to the methane-COD at methanogenic stage ranged from 66.2% to 72.3% and peaked at 3 gVSl-1day-1.

Valuable bioproducts obtained from microalgal biomass and their commercial applications: A review

  • Bhalamurugan, Gatamaneni Loganathan;Valerie, Orsat;Mark, Lefsrud
    • Environmental Engineering Research
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    • v.23 no.3
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    • pp.229-241
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    • 2018
  • Microalgae are likely to become a part of our everyday diet in the near future as they are considered to be rich in proteins, carbohydrates, and high density lipoproteins. They will play a pivotal role in the food cycle of many people around the globe. Use of microalgae in treating wastewater is also one of the disciplines which are luring researchers as this contributes to a sustainable way of exploiting resources while keeping the environment safe. In addition, microalgal biomass also has the potential to be used as a feedstock for producing biofuel, bio fertilizers, pharmaceuticals, nutraceuticals and other bio-based products. This review presents the different value-added products obtained from microalgal biomass and the applicability of these products commercially.

Anaerobic Bioconversion Potential of Blue Crab Processing Waste and Wastewater(I) (꽃게(Blue Crab) 가공 식품 제조 공정상 발생된 폐수 및 폐기물의 혐기성 생분해 가능성(I))

  • Lee, Hyung-Jib
    • Journal of Korean Society of Water and Wastewater
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    • v.11 no.4
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    • pp.54-62
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    • 1997
  • Disposal of blue crab wastes represents a significant problem to processors, who are limited with respect to acceptable disposal alternatives. Anaerobic bioconversion technology was investigated to determine an environmentally sound and economic disposal method for these wastes. In the study ultimate methane yield for total crab solid waste was $0.180m^3/kg$ VS added and biodegradation rate constant was $0.15day^{-1}$. Methane yield of the bench-scale reactor operated on similar feedstock was $0.189m^3/kg$ VS added and biodegradation rate constant was $0.06day^{-1}$. These results indicate that anaerobic bioconversion of blue crab wastes was technically feasible. Use of anaerobic bioconversion technology can be an attractive option for blue crab processing waste management. The by-product methane gas could be used for maintainign a number of processing operations (i.e., heat for cooking, or keeping temperature of digester constant).

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Preprocessing Miscanthus sacchariflorus with Combination System of Cone Grinder and Air Classifier

  • LEE, Hyoung-Woo;EOM, Chang-Deuk
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.4
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    • pp.328-335
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    • 2021
  • Considerable differences exist in the characteristics of size reduction and classification because of biomass species. Miscanthus sacchariflorus (M. sacchariflorus) Goedae-Uksae 1 is not used efficiently because of the imperfections of the processing technology for this biomass. Therefore, for the best use of specific biomass, improvement in the feedstock preparation of the biomass for processing, such as pellet manufacturing, is necessary. In this study, a laboratory-scale cone grinder and air classifier were designed and combined to investigate the performance of the combination system for M. sacchariflorus. The average equivalent spherical diameter of particles showed a close relationship with air velocity for air classification. The air velocity range to classify proper particles for pelletization was determined to be 6.0-6.8 m/s. The mass ratios of the collected particles to feed mass for four lengths of chopped M. sacchariflorus were 45.1%:46.1%, 39.1%:46.6%, and 44.1%:52.8% at the first, second, and third steps in simulating the multistep combination system, respectively.

Effect of coating thickness on contact fatigue and wear behavior of thermal barrier coatings

  • Lee, Dong Heon;Jang, Bin;Kim, Chul;Lee, Kee Sung
    • Journal of Ceramic Processing Research
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    • v.20 no.5
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    • pp.499-504
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    • 2019
  • The effect of coating thickness on the contact fatigue and wear of thermal barrier coatings (TBCs) are investigated in this study. The same bondcoat material thickness (250 ㎛) are used for each sample, which allows the effect of the coating thickness of the topcoat to be investigated. TBCs with different coating thicknesses (200, 400, and 600 ㎛) are prepared by changing processing parameters such as the feeding rate of the feedstock, spraying speed, and spraying distance during APS(air plasma spray) coating. The damage size on the surface are strongly affected by the coating thickness effect. Although the damage size from contact fatigue using a spherical indenter diminish at a TBC of 200 ㎛, a high wear resistance such as a low friction coefficient and little mass change are found at a TBC of 600 ㎛. These results indicate that the coating thickness strongly affects the mechanical behavior in TBCs during gas turbine operation.

Energy and exergy analysis of CI engine dual fuelled with linseed biodiesel and biogas

  • S. Lalhriatpuia;Amit Pal
    • Advances in Energy Research
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    • v.8 no.4
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    • pp.213-222
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    • 2022
  • Our overdependence on the limited supply of fossil fuel with the burden of emission as a consequence of its utilization has been a major concern. Biodiesel is emerging as a potential diesel substitution for its similar performance, with the additional benefits of emitting lesser emissions. Due to the easy availability of feedstock for Biogas production, Biogas is studied for its use in CI engines. In this study, we considered Linseed Biodiesel and Biogas to run on dual fuel mode in a CI engine. An energy and exergy analysis was conducted to study the rate of fuel energy and exergy transformation to various other processes. Exergy relocation to exhaust gases was observed to be an average of 5% more for dual fuel mode than the diesel mode, whereas exergy relocation to the diesel mode was observed to be more than the dual fuel modes. Also, exergy loss to exhaust gas is observed to be more than the exergy transferred to cooling water or shaft. The exergy efficiency observed for biodiesel-biogas mode is only lesser by 3% compared to diesel-biogas mode, suggesting Biodiesel can be a substitute fuel for diesel.