• Title/Summary/Keyword: feedstock

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Feedstock Recycling Technologies using Waste Vinyls (폐비닐을 이용(利用)한 재생원료화(再生原料化) 기술(技術))

  • Chung, Soo-Hyun;Na, Jeong-Gul;Kim, Sang-Guk;Woo, Hee-Myung;Kim, Young-Tae
    • Resources Recycling
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    • v.22 no.4
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    • pp.46-54
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    • 2013
  • The produced quantity of waste plastics including waste vinyls was assumed as about 5 million tons per year. The quantity of waste vinyls produced from the waste recycling center among total quantity of waste plastics was estimated as about 1 million tons per year. Most of waste vinyls produced from the waste recycling center were recycled as refuse plastic fuel(RPF) or recycled feedstock material. In this study, the medium material using waste vinyls was made by the melting process of heat medium heating and the tensile strength was analyzed for checking the usable possibility of recycled waste vinyl material by comparing with the existent product. In order to use the medium material for producing the recycled product, it can be considered that the tensile strength of medium material is more than 100 $kgf/cm^2$.

Fabrication of Equiatomic CoCrFeMnNi High-Entropy Alloy by Metal Injection Molding Process Using Coarse-Sized Powders

  • Eun Seong Kim;Jae Man Park;Ji Sun Lee;Jungho Choe;Soung Yeoul Ahn;Sang Guk Jeong;Do Won Lee;Seong Jin Park;Hyoung Seop Kim
    • Journal of Powder Materials
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    • v.30 no.1
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    • pp.1-6
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    • 2023
  • High-entropy alloys (HEAs) are attracting attention because of their excellent properties and functions; however, they are relatively expensive compared with commercial alloys. Therefore, various efforts have been made to reduce the cost of raw materials. In this study, MIM is attempted using coarse equiatomic CoCrFeMnNi HEA powders. The mixing ratio (powder:binder) for HEA feedstock preparation is explored using torque rheometer. The block-shaped green parts are fabricated through a metal injection molding process using feedstock. The thermal debinding conditions are explored by thermogravimetric analysis, and solvent and thermal debinding are performed. It is densified under various sintering conditions considering the melting point of the HEA. The final product, which contains a small amount of non-FCC phase, is manufactured at a sintering temperature of 1250℃.

Effect of Operational Parameters on the Products from Catalytic Pyrolysis of Date Seeds, Wheat Straw, and Corn Cob in Fixed Bed Reactor

  • Sultan Mahmood;Hafiz Miqdad Masood;Waqar Ali khan;Khurram Shahzad
    • Korean Chemical Engineering Research
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    • v.61 no.4
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    • pp.591-597
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    • 2023
  • Pakistan depends heavily on imports for its fuel requirements. In this experiment, catalytic pyrolysis of a blend of feedstock's consisting of date seed, wheat straw, and corn cob was conducted in a fixed bed reactor to produce oil that can be used as an alternative fuel. The main focus was to emphasize the outcome of important variables on the produced oil. The effects of operating conditions on the yield of bio-oil were studied by changing temperature (350-500 ℃), heating rate (10, 15, 20 ℃/min), and particle size (1, 2, 3 mm). Moreover, ZnO was used as a catalyst in the process. First, the thermal degradation of the feedstock was investigated by TGA and DTG analysis at 10 ℃/min of different particle sizes of 1, 2, and 3mm from a temperature range of 0 to 1000 ℃. The optimum temperature was found to be 450 ℃ for maximum degradation, and the oil yield was indicated to be around 37%. It was deduced from the experiment that the maximum production of bio-oil was 32.21% at a temperature of 450 ℃, a particle size of 1mm, and a heating rate of 15 ℃/min. When using the catalyst under the same operating conditions, the bio-oil production increased to 41.05%. The heating value of the produced oil was 22 MJ/kg compared to low-quality biodiesel oil, which could be used as a fuel.

Esterification of Indonesia Tropical Crop Oil by Amberlyst-15 and Property Analysis of Biodiesel (인도네시아 열대작물 오일의 Amberlyst-15 촉매 에스테르화 반응 및 바이오디젤 물성 분석)

  • Lee, Kyoung-Ho;Lim, Riky;Lee, Joon-Pyo;Lee, Jin-Suk;Kim, Deog-Keun
    • Journal of the Korean Applied Science and Technology
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    • v.36 no.1
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    • pp.324-332
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    • 2019
  • Most countries including Korea and Indonesia have strong policy for implementing biofuels like biodiesel. Shortage of the oil feedstock is the main barrier for increasing the supply of biodiesel fuel. In this study, in order to improve the stability of feedstock supply and lower the biodiesel production cost, the feasibility of biodiesel production using two types of Indonesian tropical crop oils, pressed at different harvesting times, were investigated. R. Trisperma oils, a high productive non-edible feedstocks, were investigated to produce biodiesel by esterification and transesterification because of it's high impurity and free fatty acid contents. the kindly provided oils from Indonesia were required to perform the filtering and water removal process to increase the efficiency of the esterificaton and transesterification reactions. The esterification used heterogeneous acid catalyst, Amberlyst-15. Before the reaction, the acid value of two types oil were 41, 17 mg KOH/g respectively. After the pre-esterification reaction, the acid value of oils were 3.7, 1.8 mg KOH/g respectively, the conversions were about 90%. Free fatty acid content was reduced to below 2%. Afterwards, the transesterification was performed using KOH as the base catalyst for transesterification. The prepared biodiesel showed about 93% of FAME content, and the total glycerol content was 0.43%. It did not meet the quality specification(FAME 96.5% and Total glycerol 0.24%) since the tested oils were identified to have a uncommon fatty acid, generally not found in vegetable oils, ${\alpha}$-eleostearic acid with much contents of 10.7~33.4%. So, it is required to perform the further research on reaction optimization and product purification to meet the fuel quality standards. So if the biodiesel production technology using un-utilized non-edible feedstock oils is successfully developed, stable supply of the feedstock for biodiesel production may be possible in the future.

Quantitative Analysis for Biomass Energy Problem Using a Radial Basis Function Neural Network (RBF 뉴럴네트워크를 사용한 바이오매스 에너지문제의 계량적 분석)

  • Baek, Seung Hyun;Hwang, Seung-June
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.4
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    • pp.59-63
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    • 2013
  • In biomass gasification, efficiency of energy quantification is a difficult part without finishing the process. In this article, a radial basis function neural network (RBFN) is proposed to predict biomass efficiency before gasification. RBFN will be compared with a principal component regression (PCR) and a multilayer perceptron neural network (MLPN). Due to the high dimensionality of data, principal component transform is first used in PCR and afterwards, ordinary regression is applied to selected principal components for modeling. Multilayer perceptron neural network (MLPN) is also used without any preprocessing. For this research, 3 wood samples and 3 other feedstock are used and they are near infrared (NIR) spectrum data with high-dimensionality. Ash and char are used as response variables. The comparison results of two responses will be shown.

Formatotrophic Production of Poly-β-hydroxybutyric Acid (PHB) from Methylobacterium sp. using Formate as the Sole Carbon and Energy Source

  • Cho, Dae Haeng;Jang, Min Gee;Kim, Yong Hwan
    • Korean Chemical Engineering Research
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    • v.54 no.5
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    • pp.719-721
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    • 2016
  • Formate has been considered as an environmentally sustainable feedstock that can be used to accelerate the production of valuable chemicals. This study presents brief results of the formatotrophic production of Poly-${\beta}$-hydroxybutyric acid (PHB) by Methylobacterium sp. To evaluate the production of PHB, five species of Methylobacteria were tested using formate as the sole carbon and energy source. Methylobacterium chloromethanicum CM4 exhibited the highest productivity of PHB, which showed 1.72 g/L PHB production, 32.4% PHB content, and 0.027 g-PHB/g-formate PHB yield. These results could be used for the formatotrophic production of PHB with the concurrent reduction of $CO_2$ to formate.

High rate dry etching of Si in fluorine-based inductively coupled plasmas

  • Cho, Hyun;Pearton, S.J.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.14 no.5
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    • pp.220-225
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    • 2004
  • Four different Fluorine-based gases ($SF_6/,NF_3, PF_5,\; and \; BF_3$) were examined for high rate Inductively Coupled Plasma etching of Si. Etch rates up to ~8$\mu\textrm{m}$/min were achieved with pure $SF_6$ discharges at high source power (1500 W) and pressure (35 mTorr). A direct comparison of the four feedstock gases under the same plasma conditions showed the Si etch rate to increase in the order $BF_3$ < $NF_3$< $PF_5$ < $SF_6$. This is in good correlation with the average bond energies of the gases, except for $NF_3$, which is the least strongly bound. Optical emission spectroscopy showed that the ICP source efficiently dissociated $NF_3$, but the etched Si surface morphologies were significantly worse with this gas than with the other 3 gases.

Synthesis of Kaolinte from Pyrophyllite by the Hydrothermal Reaction (엽납석으로부터 캐올리나이트 합성연구)

  • 장영남
    • Economic and Environmental Geology
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    • v.32 no.4
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    • pp.373-378
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    • 1999
  • An investigation was conducted to find out formation and is mechanism of kaolinite from pyrophyllite under hydrothermal conditions. First, a pyropyllite sample from the Heenam district, Korea, was activated by heat-treating at $400^{\circ}C$ for 3 hrs. The kaolinite powder was successfully obtained by subjecting the dried feedstock to autoclaving at $200^{\circ}C$, 15atm, pH<1 for 5days with addition of 17.4mol/l $AlCl_3$. Evidently, the $AlCl_3$ addition as a mineralizer strongly promoted incorporation of $Al^{3+}$ ion into pyrophyllite structure which was subdequently converted into kaolinite. It also indicated that the formation of octahedral feed solution. The final pH of the solution was decreased to ~0.3. The transformation reaction was not noticeably accelerated when 10wt% natural kaolinite was added as the seeds, suggesting that the transformation was not reconstructional, but substitutional type.

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A Study on the Bagley End Correction of PIM Feedstocks (분말사출재의 Bagley보정에 관한 연구)

  • 이병옥
    • The Korean Journal of Rheology
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    • v.9 no.2
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    • pp.73-80
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    • 1997
  • 분말 입자 형태가 다른 2가지 스테인레스 강(SUS 316L)분말과 조성이 다른 2가지의 결합제를 이용하여 분말충전율의 변화를 가지도록 제조된 5가지 분말사출재에 대한 Bagley 보정 실험을 실시하여 Bagley 보정값에 대한 온도, 분말충전율, 분말 입자 형태 그리고 결 합제의 영향을 조사하였다. Bagley 보정값을 구하기 위한 자료 처리를 하는 과정에서 길이 가 긴 모세관(L/D=60) 의 압력손실이 Thixotropy에 의해서 감소한 현상을 발견하였다. 이는 모세관 점성측정기를 이용한 분말사출제의 점도 측정시 길이가 긴모세관의 사용이 바람직하 지 못하다는 것을 나타낸다. 분말사출재의 Bagley 보정값에 대한 온도와 결합제의 영향은 매우 미약하게 나타났는데 특히 결합제의 영향은 거의 나타나지 않는 것을 발견하였다. 분 말충전율과 분말 입자 형태의 Bagley 보정값에 대한 영향은 매우 크게 나타났으며 분말충 전율이 증가할수록 Bagley 보정값이 증가하고 분말 입자의 형태가 불규칙한 분말을 사용한 분말사출재의 보정값이 구형의 분말에 비해 높은 보정값을 나타냈다. 실험결과에 대한 고찰 결과, 분말사출재의 모세관 입출구에서 압력손실의 주 원인은 분말 이자간 마찰과 충돌이라 고 판단되었다.

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Consolidation and casting technology of fine poly-Si powders for economical production of Si ingot (경제적인 Si 잉곳 생산을 위한 poly-Si 미세분말의 성형과 용해주조기술)

  • Moon, Byung-Moon;Kim, Bong-Hwan;Shin, Je-Sik;Lee, Sang-Mok;Park, Gi-Seong;Kim, Dae-Suk;Kim, Ki-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.261-264
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    • 2007
  • In this study, the consolidation and casting processes of fine Si powders, by-products of making high purity Poly-Si rods in the current method, were systematically investigated for use as economical solar-grade feedstock. Morphology, size, and contamination type of the poly-Si fine powders were inspected by combined analysis of SEM, particle size analyzer, and FT-IR. Poly-Si powder compacts were tried to fabricate by a consolidation process without a binding agent and then their density ratio and strength were evaluated. Finally, the electrical resistivity of the specimens prepared by an electromagnetic casting method was examined for purity assessment.

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