• 제목/요약/키워드: fatigue root fracture

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AFM과 FEH을 이용한 저압 터빈 블레이드의 파손해석에 관한 연구 (A Study on Failure Analysis of Low Pressure Trubine Blade Using AFM and FEM)

  • 홍순혁;조석수;주원식
    • 대한기계학회논문집A
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    • 제25권11호
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    • pp.1705-1712
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    • 2001
  • Mechanical component has striation with constant width and SEM can estimate fracture type and loading condition. SEM has benefit to fatigue fracture analysis but striation can be observed according to the kind of material and range of crack growth rate and can't. In this case, it needs AFM that can measure 3-dimensional surface profile with resolution of atomic size. In this study. to find fracture reason of torsion-mounted blade in nuclear plant, we estimate the relation between stress intensity factor range and root mean square roughness in 12% Cr steel by AFM and predict in-service loading condition of turbine blade. failure analysis is performed by finite element method and Goodman diagram on torsion-mounted blade.

발전 계획에서 순환 물 펌프 고장 분석 (Failure Analysis of Circulating Water Pump Shaft in Power Plant)

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • 제7권1호
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    • pp.125-128
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    • 2021
  • This paper presents the root cause failure analysis of the circulating water pump in the 560 MW thermal power plant. A fractured austenitic stainless-steel shaft operated for 24 years was examined. Fracture morphology was investigated by micro and macro-fractographic analysis. The metallurgical analyses including chemical analysis, metallography and hardness testing were performed. The analysis reveals that the pump shaft was fractured due to the reverse bending load with combination of rotating bending load. Corrective actions for plant operator was recommended based on the analysis.

군용항공기 생산공정에서 발생하는 예하중에 의한 주익 루트 페어링 지지대 균열개선 연구 (A Study on the Improvement of Crack Propagation in Wing Root Fairing Support by Pre-load in Military Aircraft Production Process)

  • 신재혁;정수헌;강구헌;이헌섭
    • 항공우주시스템공학회지
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    • 제12권3호
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    • pp.38-44
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    • 2018
  • 군용항공기는 다양한 임무의 수행을 통한 비행시간 누적과 예상 불가능한 외기 환경에 의한 복합적인 요인으로 구조적으로 취약한 부위에서 피로균열이 발생할 수 있다. 피로 균열은 점차 진전되어 극심한 경우 해당 구조가 파괴될 위험이 있으며 이는 비행 안전성에 큰 영향을 미칠 수 있다. 본 논문에서는 항공기 주익과 동체의 연결부위를 보호하기 위해 장착한 페어링 내부의 지지대에서 주기검사 중 균열 현상을 개선하기 위한 일련의 품질개선에 관한 연구를 수행하였다. 균열의 원인파악을 위해 주익 조립 공정에 따른 예하중 발생 여부에 대해 조사하고 파단면 분석을 수행하였다. 또한, 균열의 재발방지를 위해 지지대의 설계를 개선하는 방안을 제시하였고, 응력 및 피로 수명해석을 통해 구조 건전성을 검증하였다.

십자형 필렛 용접 이음부 의 굽힘피로 특성 에 대한 파괴역학적 고찰 (Fracture mechanics approach to bending fatigue behavior of cruciform fillet welded joint)

  • 엄동석;강성원;김영기
    • Journal of Welding and Joining
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    • 제3권2호
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    • pp.52-63
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    • 1985
  • Fillet welded joints, specially in ship structure, are well known the critical part where stress concentrate or crack initiates and grows. This paper is concerned with the study of the behavior of fatigue crack growth t the root and toe of load carrying cruciform fillet welded joints under three points bending by the determination of stress intensity factor from the J-Integral, using the Finite Element Method. The stress intensity factor was investigated in accordance to the variation of the weld size (H/Tp). weld penetration (a/W) and plate thickness (2a'/Tp). As mixed mode is occurred on account of shearing force under the three points bending, Stern's reciprocal theory is applied to confirm which mode is the major one. The main results may be summarized as follows 1) The calculation formula of the stress intensity factor at the both of root and toe of the joint was obtained to estimate the stress intensity factor in the arbitrary case. 2) The change of stress field around crack tip gives much influence on each other at the roof and toe as H/Tp decreases. 3) Mode I is a major mode under the three points bending.

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노치를 갖는 복합재료의 정적강도평가(I) (Static Tensile Strength Evaluation of Notched Coeposite Materials)

  • 김윤해;김영식;서곡홍신
    • 한국해양공학회지
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    • 제7권2호
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    • pp.19-29
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    • 1993
  • The static tensile tests of GFRP, ID300, CFRID300 and CFRPEEK were made on the plain and notched specimens at room temperature. The results were discussed based on linear notch mechanics which was proposed by H.Nistani. The fracture of notched GFRP, ID300, CFRID300 and CFRPEEK specimens is controlled by the elastic maximum stress, $({\sigma}_max)$, and the notch root racius,$\rho$, alone, independently of the other geometrical conditions. The relation between fracture nominal stress,$({\sigma}_max)$, and stress concentration factor, $K_t$ and a part where $({\sigma}_c)$ is nearly constant independent of $K_t$. A similar phenomenon can be seen in the fatigue tests of notched specimes under rotating bending or push-pull. The almost constant $({\sigma}_c)$ values correspond to the nearly constant apparent stress intensity factor, $K_{1pc}$ values, obtained by assuming ,$\rho$=0. This can be attributed to the existence of the stable crack. Linear notch mechanics is very useful for analyzing the static tensile fracture behavior of notched GFRP, ID300, CFRPEEK specimens.

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비틀림 마운트형 터빈 블레이드의 파괴기구에 관한 연구 (A Study on Fracture Mechanism of Torsion-Mounted Type Turbine Blade)

  • 홍순혁;이동우;장득열;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.585-590
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    • 2001
  • Turbine blade is subject to torsional load by torsion-mount, centrifugal load by rotation of rotor and repeated bending load by steam pressure. Turbine with partially cracked blade has normal working condition at initial repair time but vibratory working condition at middle repair time due to crack growth. Finite element analysis on turbine blade indicates that repeated bending load out of all loads is the most important factor on fatigue strength of turbine blade. Therefore, this study shows root mean square roughness has linear relation with stress intensity factor range in 12% Cr steel and can predict loading condition of fractured turbine blade.

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軟鋼의 高溫 表面渡勞균열 成長擧動에 관한 硏究 (A Study on Propagation Behavior of Surface-Fatigue-Crack in the Mild Steel at Elevated Temperatures)

  • 김규남;서창민;;강성수
    • 대한기계학회논문집
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    • 제7권4호
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    • pp.425-433
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    • 1983
  • Fatigue tests by axial loading (R=0.1) were carried out to investigate fatigue crack growth properties of small surface cracks in mild steel at room temperature, 250.deg. C and 400.deg. C, by using flat specimens with a small artificial pit. All the data of the fatigue crack growth rate obtained in the present tests are determined as a function of the stress intensity factor range, so that the applicability of liner fracture mechanics to the fatigue crack growth of surface cracks at elevated temperatures is investigated and discussed in comparison with the data of type 304 stainless steel at room temperature and elevated temperature. The obtained results are as follows: 1) Relations of both surface fatigue crack length and its depth to cycle ratio fall within a narrow scatter band in spite of different stress levels. 2) The .DELTA. .sigma. .root. .pi. a-da/dN relation of surface fatigue crack growth at room temperature is independent of the stress level and can be plotted as a straight line at log-log diagram, but the relation at 400.deg. C depends partly on the stress level. 3) Relations of the fatigue crack growth into depth d(2b)/dN and is stress intensity factor range .DELTA. $K_{I}$, accounted for the aspect ratio variation, fall within a narrow scatter band for wide range of the applied stress levels. And .DELTA. $K_{I}$E-d(2b)/dN relations of mild steel at different stress level coincide relatively well with the data of type 304 stainless steel. 4) The value of aspect ratio obtained by a beach mark method and a temper coloring method approaches about 0.9 in common with crack growth and it is independent of stress level and temperatures. 5) The equi-crack length curve is parallel to S-N$_{f}$ curve at elevated temperatures.s.s.s.

Influence of glide path size and operating kinetics on time to reach working length and fracture resistance of Twisted File adaptive and Endostar E3 nickel-titanium file systems

  • Ramyadharshini, Tamilkumaran;Sherwood, Inbaraj Anand;Vigneshwar, V Shanmugham;Prince, Prakasam Ernest;Vaanjay, Murugadoss
    • Restorative Dentistry and Endodontics
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    • 제45권2호
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    • pp.22.1-22.10
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    • 2020
  • Objectives: This study investigated the influence of glide path size and operating kinetics on the time to reach the working length and the fracture resistance of Twisted File (TF) and Endostar E3 files. Materials and Methods: A total of 120 mandibular single-rooted premolars were selected. Two methods of kinetic motion (TF adaptive and continuous rotary motion) and file systems (TF and Endostar E3) were employed. The files were used in root canals prepared to apical glide path sizes of 15, 20, and 25. The time taken to reach the working length and the number of canals used before the instrument deformed or fractured were noted. Fractured instruments were examined with scanning electron microscopy. Results: The TF system took significantly more time to reach the working length than the Endostar E3 system. Both systems required significantly more time to reach the working length at the size 15 glide path than at sizes 20 and 25. A greater number of TFs than Endostar E3 files exhibited deformation, and a higher incidence of instrument deformation was observed in adaptive than in continuous rotary motion; more deformation was also observed with the size 15 glide path. One TF was fractured while undergoing adaptive motion. Conclusions: No significant difference was observed between continuous rotary and adaptive motion. The TF system and adaptive motion were associated with a higher incidence of deformation and fracture. Apical glide path sizes of 20 and 25 required significantly less time to reach the working length than size 15.

Foraminal Synovial Cyst Associated with Ankylosing Spondylitis

  • Kim, Heyun-Sung;Ju, Chang-Il;Kim, Seok-Won
    • Journal of Korean Neurosurgical Society
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    • 제50권1호
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    • pp.54-56
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    • 2011
  • Ankylosing spondylitis (AS) is frequently associated with inflammatory lesions of the spine and continuous fatigue stress fractures; however, an association with an intraspinal synovial cyst has not been previously reported. A 55-year-old man with a five year history of AS who presented with back pain and a right radiculopathy was admitted to the hospital. Five years previously, he underwent a percutaneous vertebroplasty for an osteoporotic L1 compression fracture, and was diagnosed with AS at that time. Plain radiographs showed aggravated kyphosis and a stress fracture through the ossified posterior element, below the prior vertebroplasty. Magnetic resonance images revealed a right foraminal cystic lesion at the L2-L3 level with effacement of the nerve root. A 1.6 cm cystic lesion that appeared to arise from the L2-L3 facet joint without direct communication was excised from the L2-L3 foramen. Pathological examination confirmed synovial cyst. The patient's symptoms resolved immediately after surgery except for a mild dysesthesia of the right leg. We report herein a rare case of foraminal synovial cyst associated with AS accompanying posterior element fracture with a review of literature.

5083-H115 알루미늄 합금의 혼합 모우드 피로 균열성장 특성 (Mixed-mode fatigue crack growth behaviors in 5083-H115 aluminum alloy)

  • 옹장우;진근찬;이성근;김종배
    • 대한기계학회논문집
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    • 제13권3호
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    • pp.461-471
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    • 1989
  • 본 연구에서는 혼합 모우드 균열문제의 연구를 위하여 .KAPPA.$_{II}$ /.KAPPA.S1I\ulcorner조절이 간편하고, 균열진전경로가 하중방향에 따른 균일전면의 자유표면의 영향을 균일하게 한 시험편(이하 RCM 또는 round compact mixed-mode 시험편이라 한다)을 고안하여 균열길이 및 하중작용 방향에 따른 .KAPPA.$_{I}$ 및 .KAPPA.S1II를 수치해석한 다음 일반화 하였다. 또 고강도와 용접성이 요구되는 항공기부품, 압력용기, 지상운송차량 등에 사용되고 있는 5083-H115 알루미늄 합금에 대해 혼합 모우드 균열진전 방향 및 피로균열 진전특성을 분석하고자 한다.다.