• Title/Summary/Keyword: fatigue life analysis

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A Study on Fatigue Analysis, Reliability and Life Expectancy of a Double Link Type Level Luffing Jib Crane (이중 링크 형식 수평 인입 집 크레인의 피로 해석, 신뢰도 및 수명 예측에 관한 연구)

  • 허철원;문덕홍
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.65-73
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    • 2001
  • This paper is a study on the fatigue analysis using BS5400 Part10(1980), code of practice for fatigue for a double link type level luffing jib crane which has been operated since the crane was built in 1985 at a domestic pier. South Korea. In addition, on the basis of the design lift due to fatigue analysis and the number of cracks detected from the nondestructive test the structural reliability and the residual life of the crane is predicted by evaluating the expected development of detectable fatigue oracle during the next five to ten years using Paris's Law for predicting fatigue crack growth and Gaussian probability density function to be reasonable for stress ranges below the mean values determined by laboratory tests. The statistical data used for the analysis of the structural reliability and life expectancy is given in the above referred code.

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Evaluation of chassis component reliability considering variation of fatigue data (피로 자료 분산을 고려한 자동차 부품의 신뢰도 해석)

  • Nam G.W;Lee B.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.690-693
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    • 2005
  • In this paper, probabilistic distribution of fatigue life of chassis component is determined statistically by applying the design of experiments and the Pearson system. To construct $p-\varepsilon-N$ curve, the case that fatigue data are random variables is attempted. Probabilistic density function(p.d.f) for fatigue life is obtained by design of experiment and using this p.d.f fatigue reliability about any aimed fatigue life can be calculated. Lower control arm and rear torsion bar of chassis component are selected as examples for analysis. Component load histories, which are obtained by multi-body dynamic simulation for Belsian load history, are used. Finite element analysis are performed using commercial software MSC Nastran and fatigue analysis are performed using FE Fatigue. When strain-life curve itself is random variable, probability density function of fatigue life has very little difference from log-normal distribution. And the case of fatigue data are random variables, probability density functions are approximated to Beta distribution. Each p.d.f is verified by Monte-Carlo simulation.

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Evaluation of Chassis Component Reliability Considering Variation of Fatigue Data (피로 자료 분산을 고려한 자동차 부품의 신뢰도 해석)

  • Nam, Gi-Won;Lee, Byung-Chai
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.2 s.191
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    • pp.110-117
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    • 2007
  • In this paper, probabilistic distribution of chassis component fatigue life is determined statistically by applying the design of experiments and the Pearson system. To construct p - ${\varepsilon}$ - N curve, the case that fatigue data are random variables is attempted. Probabilistic density function (p.d.f) for fatigue life is obtained by the design of experiment and using this p.d.f fatigue reliability, any aimed fatigue life can be calculated. Lower control arm and rear torsion bar of chassis components are selected as examples for analysis. Component load histories which are obtained by multi-body dynamic simulation for Belsian load history are used. Finite element analysis is performed by using commercial software MSC Nastran and fatigue analysis is performed by using FE Fatigue. When strain-life curve itself is random variable, the probability density function of fatigue life has very little difference from log-normal distribution. And the cases of fatigue data are random variables, probability density functions are approximated to Beta distribution. Each p.d.f is verified by Monte-Carlo simulation.

Elastic-Plastic Stress Analysis and Fatigue Lifetime Prediction of Cross-Bores in Autofrettaged Pressure Vessels

  • Koh, Seung-Kee
    • Journal of Mechanical Science and Technology
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    • v.14 no.9
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    • pp.935-946
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    • 2000
  • Elastic-plastic stress analysis has been performed to evaluate the fatigue life of an autofrettaged pressure vessel containing cross-bores subjected to pulsating internal pressure of 200 MPa. Finite element analyses were used to calculate the residual and operating stress distributions of the pressure vessel due to the autofrettage process and pulsating internal pressure, respectively. Theoretical stress concentration factors of 3.06, 2.58, and 2.64 were obtained at the cross-bore of the pressure vessel due to internal pressure, 50%, and 100% autofrettage loadings, respectively. Local stresses and local strains determined from the elastic-plastic finite element analysis were employed to calculate the failure location and fatigue life of the pressure vessel with radial cross-bores, incorporating the low-cycle fatigue properties of the pressure vessel steel and fatigue damage parameters. Increase in the amount of overstrain by autofrettage process moved the crack initiation location from the inner radius toward a mid-wall, and extended the crack initiation life. Predicted fatigue life of the fully autofrettaged pressure vessel with cross-bores increased about 50%, compared to the unautofrettaged pressure vessel. At the autofrettage level higher than 50%, the failure location and fatigue life of the pressure vessel were not significantly influenced by the autofrettage level.

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Optimum Design of Welding Pitch Considering Fatigue Life of Spot Welding Nuggets (점용접부의 피로수명을 고려한 용접 피치 최적설계)

  • Lee, Sang-Beom;Jeon, Sang-Hoon;Yim, Hong-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.179-185
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    • 2008
  • The purpose of this paper is to propose a systematic method on the weld pitch design of a vehicle sub-frame considering the fatigue life of spot welding points. The input data, which perform the fatigue analysis on the spot welding nuggets, are obtained by both the dynamic analysis of the multi-body vehicle model passing through the virtual proving ground of a typical Belgian road and the quasi-static analysis with the finite element model of the vehicle sub-frame. By utilizing the life cycle data obtained from the fatigue analysis, the welding points to perform the pitch change are determined. The sensitivity analysis on the fatigue life of the welding points is carried out by using the three-level orthogonal array design, and through the results of the sensitivity analysis, the best combination on the welding pitch is determined. This study shows that as compared with the baseline design, the sub-frame redesigned by the proposed technique improves the fatigue life about 7 percent while reducing the number of welding points about 19 percent.

The comparison of the fatigue crack initiation life in a notch (노치부의 피로균열발생 수명 비교)

  • Kim, S.H.;Bae, S.I.;Ham, K.C.;Song, J.I.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.217-222
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    • 2001
  • For the life evaluating of notched members, it is the best way that performing the real fatigue test of structure containing notch. But this method required generally much times and costs to evaluate fatigue life. So, generally we use the modified S-N curve or several methods to predict fatigue life. In this study, crack initiation life was evaluated by fatigue testing the SAE keyhole specimen and smooth specimen made of Al 7075-T6 alloys using the constant load then obtained S-N curve of smooth specimen and P-N curve of SAE keyhole specimen. And, fatigue lives of keyhole specimen are predicted using some life prediction methods (Nominal range I method, Nominal range II method, FEM analysis) for investigating experimented results, and that were compared with experimental data. Predicted fatigue lives by FEM analysis were corresponded with experimental data between 1/3times and 3times on the whole, and predicted fatigue lives using modified S-N curve (Nominal range I method, Nominal range II method) were nonconservative compared with that of FEM analysis.

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Fatigue Life Evaluation in Frequency Domain of aircraft Equipment Exposed to Random Vibration (무작위 진동에 노출된 항공기 탑재 장비의 주파수영역 피로수명 평가)

  • Jung, Hyun Su;Kim, Ki Seung;Kim, Jun Su;Lee, Seong Woo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.8
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    • pp.627-638
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    • 2017
  • Expecting fatigue life of mounted radar in aircraft is very important when designing, because the mounted radar in aircraft is exposed to long-term external random vibration. Among the methods of predicting the fatigue life, Fatigue analysis method in frequency domain has continuously been proposed in this field. In this paper, four fatigue analysis methods in frequency domain, which are widely used, have been selected and compared with the results for Specimen fatigue test. As a result, Dirlik and Benascicutti-Tovo methods have been matched better with fatigue analysis in time domain than the method in frequency method through the comparison between the fatigue analysis method in time domain and the method in frequency domain by conducting the specimen fatigue test with strain gage. Based on the results of the specimen fatigue test, We have conducted fatigue analysis of mounted radar in aircraft with Dirlik and Benasciutti-Tovo methods in the finite element model, and confirmed that the required life was satisfying.

Prediction of the Fatigue Life of Deep Groove Ball Bearing Under Radial and Moment Loads - Fatigue Life Tests and Proposal of the Life Adjustment Factors (반경방향과 모멘트하중 하에서의 깊은홈 베어링의 피로수명평가 - 수명시험 및 수명보정계수 제안)

  • 김완두;한동철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3149-3158
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    • 1994
  • In this paper, using the formulation of dynamic equivalent load considering the effects of moment load and the equation to estimate the cage rotational speed, the new life equation of deep groove ball bearing under radial and moment loads was proposed. Fatigue life test apparatus with the measuring equipment of shaft and cage speed was designed and developed to be capable of subjecting combined radial and moment load. Fatigue life tests were executed by sudden death test method and the reliability of fatigue lives was evaluated by Weibull distribution analysis. From the results of fatigue tests and analysis, the relationships between film parameters and life adjustment factors were acquired. And it was turned out that so as to estimate the effect of moment load on fatigue life, the life adjustment factor as well as the dynamic equivalent load must be taken into account.

A parametric study based on spectral fatigue analysis for 170k LNGC

  • Park, Tae-Yoon;Jang, Chang-Doo;Suh, Yong-Suk;Kim, Bong-Jae
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.3 no.2
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    • pp.116-121
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    • 2011
  • The Spectral Fatigue Analysis is representative fatigue life assessment method for vessels. This Analysis is performed generally for the whole vessel and many assessment sites. The spectral fatigue analysis is performed through the process of hydrodynamic response analysis, global structural analysis, local structural analysis and calculation of fatigue damage. In these processes, fatigue damage is affected by many variables. The representative variables are S-N curve data, wave scatter data, wave spectrum, bandwidth effect and etc. In this paper, the effects of these variables to the fatigue damage are analyzed through the spectral fatigue analysis for 170k LNGC.

A Model for Fatigue Life In CFRP Laminates with Impact Damage (충격손상을 가진 CFRP 적층복합재료의 피로수명예측모델)

  • Gang, Gi-Won;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2828-2835
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    • 2000
  • This paper presents the fatigue behavior of composite materials with impact-induced damage. The impact damage parameter is proposed to evaluate the effect of impact damage on fatigue life. Subsequently, a new model is developed to predict the fatigue life of impacted composite materials. Also, a stochastic model is proposed to describe the variation of fatigue life due to the material nonhomogeneity. For these models, the fatigue tests were performed on the unimpacted and impacted composite materials, The effect of impact damage on fatigue life can be characterized by the impact damage parameter. Additionally, the results by the present fatigue life prediction model agree will with experimental results regardless of applied impact energy. Also, the variation of fatigue life can be described by the present stochastic model and is reduced with applied impact energy.