• Title/Summary/Keyword: fatigue failure time

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Characteristics of AE Signals from Fatigue Crack Propagation and Penetration of a Surface Crack in 6061 Aluminum Plate

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.4 no.1
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    • pp.44-50
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    • 2001
  • Existing surface defects in structural members often act as sites of fatigue crack initiation, and if undetected, these cracks may grow through the thickness of the member, leading to catastrophic failure of the structure. Thus, in-service monitoring of fatigue cracks through reliable and effective nondestructive techniques is an important ingredient in the leak-before-break (LBB) design and safe operation of defects critical structures. An advanced, waveform-based, acoustic emission (AE) technique has been used in this paper to study the characteristics of the signals emanating from the initiation, growth and through-the -thickness penetration of surface fatigue crack in a 6061 aluminum plate. The goal of this experimental study is to determine whether the evolution of the fatigue crocks could be identified from the properties of the waveforms produced during the tests. The AE waveform signals detected at different stages of crack growth was found to have different temporal and spectral characteristics. The data analysis technique presented here can be applied to real-time monitoring of the initiation and propagation of fatigue cracks in structural components.

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Assessment of thermal fatigue induced by dryout front oscillation in printed circuit steam generator

  • Kwon, Jin Su;Kim, Doh Hyeon;Shin, Sung Gil;Lee, Jeong Ik;Kim, Sang Ji
    • Nuclear Engineering and Technology
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    • v.54 no.3
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    • pp.1085-1097
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    • 2022
  • A printed circuit steam generator (PCSG) is being considered as the component for pressurized water reactor (PWR) type small modular reactor (SMR) that can further reduce the physical size of the system. Since a steam generator in many PWR-type SMR generates superheated steam, it is expected that dryout front oscillation can potentially cause thermal fatigue failure due to cyclic thermal stresses induced by the transition in boiling regimes between convective evaporation and film boiling. To investigate the fatigue issue of a PCSG, a reference PCSG is designed in this study first using an in-house PCSG design tool. For the stress analysis, a finite element method analysis model is developed to obtain the temperature and stress fields of the designed PCSG. Fatigue estimation is performed based on ASME Boiler and pressure vessel code to identify the major parameters influencing the fatigue life time originating from the dryout front oscillation. As a result of this study, the limit on the temperature difference between the hot side and cold side fluids is obtained. Moreover, it is found that the heat transfer coefficient of convective evaporation and film boiling regimes play an essential role in the fatigue life cycle as well as the temperature difference.

Prediction of Remaining Life Time and Determination of Inspection Cycle Considering Critical Crack in Tension Bar of Continuous Ship Unloader (연속식 하역기 텐션바의 임계 균열을 고려한 잔존수명 예측 및 검사 주기 선정)

  • Park, S.;Chung, J.Y.;Song, J.I.;Kim, D.J.;Seok, Chang Sung
    • Journal of the Korean Society of Safety
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    • v.33 no.6
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    • pp.1-7
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    • 2018
  • The Continuous Ship Unloader (CSU) is an equipment that unloads freight from the ship docked in the port to the land. And the design target life time is designed to be 30 to 50 years, and it is classified as a semi-permanent large facility. However, cracks may occur due to structural defects, abnormal loads, and corrosion, and fatigue failure may occur before the design life is reached. In this study, we predicted the remaining life time of the main component of the CSU considering crack. And also proposed inspection cycle for maintenance of CSU based on the results of the remaining life time prediction. For this purpose, the structure, operational stresses of the CSU were analyzed and main members were selected. And tensile tests and fatigue crack propagation tests were performed with SM490YA and SM570TMC, which are used as main materials for CSU.

A Study on the Fatigue Strength and Life Distribution of Carbon Steel Using the Database System (데이터베이스 시스템을 이용한 탄소강의 피로강도 및 수명분포)

  • Kim, Jung Kyu;Moon, Joon Ho;Kim, Do Sik
    • Journal of Korean Society of Steel Construction
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    • v.10 no.1 s.34
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    • pp.37-45
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    • 1998
  • The relational database system on fatigue strength was constructed, and the properties of fatigue life distribution were examined to analyze reliability and safety of metallic materials. Data manipulations were efficiently performed in relational fatigue strength database system using dependency diagram. Regardless of the distribution of fatigue strength, the proposed method, the Robust method and the complementary error function method using probability distribution, successfully estimated parameters of the 3-parameter Weibull distribution. The proposed criterion for estimating non-failure probability showed good results regardless of censoring time. The fatigue life distribution function described as a function of parameters of the Weibull distribution and applied stress ratio produced P-S-N characteristics reasonably.

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Life Prediction by Retardation Behavior of Fatigue Crack and its Nondestructive Evaluation (피로균열의 지연거동에 따른 수명예측 및 비파괴평가)

  • Nam, Ki-Woo;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.36-48
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    • 1999
  • Fatigue life and crack retardation behavior after penetration were experimentally examined using surface pre-cracked specimens of aluminium alloy 5083. The Wheeler model retardation parameter was used successfully to predict crack growth behavior after penetration. By using a crack propagation rule, the change in crack shape after penetration can be evaluated quantitatively. Advanced, waveform-based acoustic emission (AE) techniques have been successfully used to evaluate signal characteristics obtained form fatigue crack propagation and penetratin behavior in 6061 aluminum plate with surface crack under fatigue stress. Surface defects in the structural members are apt to be origins of fatigue crack growth, which may cause serious failure of the whole structure. The nondestructive analysis on the crack growth and penetration from these defects may, therefore, be one of the most important subjects on the reliability of the leak before break (LBB) design. The goal of the present study is to determine if different sources of the AE could be identified by characteristics of the waveforms produced from the crack growth and penetration. AE signals detected in four stages were found to have different signal per stage. With analysis of waveform and power spectrum in 6061 aluminum alloys with a surface crack, it is found to be capabilities on real-time monitoring for the crack propagation and penetration behavior of various damages and defects in structural members.

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An Experimental Investigation of Bending Fatigue Strength in Table Liner for Cement Mill (시멘트 분쇄기용 테이블 라이너의 굽힘 피로강도의 실험적 조사)

  • Baek, Seok-Heum;Lee, Kyung-Young;Cho, Seok-Swoo;Jang, Deuk-Yul;Joo, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1214-1220
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    • 2007
  • The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

Clamp Type-dependent HCF Life Estimation of the Overhead Cable for Distribution Grids (고정 방식 차이에 따른 배전 가공전선의 고주기피로 수명 특성 비교 평가)

  • Lee, Dooyoung;Jung, Jinseung;Kim, Youngdae;Bang, Jiye
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.2
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    • pp.241-248
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    • 2021
  • High cycle fatigue life for the cables with two different types of clamps is estimated comparatively through acceleration testing. The high cycle fatigue fracture of overhead lines is caused mainly by the aeolian vibration which is induced by vortex shedding. It is necessary to manage the integrity of cables continuedly considering that the aeolian vibration is unavoidable since it occurs in steady and relatively low wind velocity. Two types of clamps which are largely used for overhead lines of the distribution grids are selected and failure data are obtained by step stress testing with a electrodynamic shaker with them. The inverse power law is assumed to describe the stress-life relationship and the fatigue limit at any specified life is supposed to follow Weibull distribution. The life of the cable is defined as the number of cycles to the time that one of strands is completely broken. Finally, the fatigue limits of the cables with two clamp types are estimated at the reference life of 500 Mcycles and compared each other based on a bending vibration amplitude.

Analysis of the Coordination Relationship and Muscle Fatigue of Agonist and Synergist During Dumbbell Side Lateral Raise Using Biosignals (생체신호를 이용한 덤벨 사이드 레터럴 레이즈 시 주동근과 협력근의 협응 관계 및 근피로 분석)

  • Jong min Kim;Chang hyun Song;Jun won Choi ;Han Sung Kim
    • Journal of Biomedical Engineering Research
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    • v.44 no.3
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    • pp.218-224
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    • 2023
  • This study aimed to analyze the coordination of muscle and muscle fatigue between biceps, lateral deltoid, and anterior deltoid during dumbbell side lateral raise using bio-signal. One male subject performed dumbbell side lateral raise with 3% of 1RM dumbbell at the rate of 30bpm until failure (8 minutes). While performing, ECG were recorded to observe the participant's performance. EMG were recorded from biceps, lateral deltoid, and anterior deltoid for observing coordination and fatigue. ECG were analyzed in time and frequency domain to observe Heart rate, normLF, normHF. Changes in heart rate, normLF, and normHF indicate that the sympathetic nervous system is activated, while changes in median frequency (MDF) indicate the occurrence of muscle fatigue. Moreover, the coordination relationship of muscle changed. The correlation of MDF between each muscles indicated that lateral deltoid is associated with biceps and anterior deltoid. These results showed that our study can contribute to improving understanding of muscle fatigue and muscle coordination relationships.

Structural Reliability Evaluation on Solder Joint of BGA and TSSOP Components under Random Vibration using Reliability and Life Prediction Tool of Sherlock (신뢰성 수명예측 도구 Sherlock을 활용한 랜덤진동에서의 BGA 및 TSSOP 솔더 접합부의 구조 신뢰성 평가)

  • Park, Tae-Yong;Park, Jong-Chan;Park, Hoon;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.12
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    • pp.1048-1058
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    • 2017
  • One of the failure mechanism of spaceborne electronics is a fatigue fracture on solder joint under launch random vibration. Thus, a necessity of early diagnosis through the fatigue life evaluation on solder joint arises to prevent such potential risk of failure. The conventional life prediction methods cannot assure the accuracy of life estimation results if the packaging type changes, and also requires much time and effort to construct the analysis model of highly integrated PCB with various packaging types. In this study, we performed life prediction of PCB based on a reliability and life prediction tool of sherlock as a new approach for evaluating the structural reliability on solder joint, and those prediction results were validated by fatigue tests. In addition, we also investigated an influence of solder height on the fatigue life of solder joint. These results indicated that the Sherlock is applicable tool for evaluating the structural reliability of spaceborne electronic.

A Study on the Spring-Link Mechanism to Improve the Shock-proof Characteristics of Link (스프링 링크 메커니즘에서 부재의 내충격성 향상을 위한 연구)

  • 박상후;이부윤;안길영;오일성;윤영관;김대균
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.777-781
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    • 1997
  • One of the spring-link mechanisms, the air circuit breaker(ACB), was studied to improve the shock-proof characteristics of it. The low-cycle fatigue fracture phenomenon was occurred on the critical link, called h-link, of ACB for the repeated rapid closing and opening operations. To analyze the cause of failure, dynamic FE-analysis on the h-link part of ACB was accomplished with considered the velocity and acceleration of the links per time as boundary conditions, which were obtained by using ADAMS. Then, to reduce the maximum tensile stress on the h-link, three types of h-link were suggested and one of them was selected. Fmm this study, we suggested the process of analysis on the high-speed motion behavior part related low-cycle fatigue fractures.

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