• 제목/요약/키워드: fatigue crack propagation rate

검색결과 294건 처리시간 0.023초

복합재 패치로 보수된 알루미늄 패널의 피로균열 성장거동과 AE신호의 유형인식 (Fatigue Crack Growth Behavior of and Recognition of AE Signals from Composite Patch-Repaired Aluminum Panel)

  • 김성진;권오양;장용준
    • 비파괴검사학회지
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    • 제27권1호
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    • pp.48-57
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    • 2007
  • 사용 중인 항공기 구조를 모사하여 리벳구멍 주위에 피로균열이 존재하는 AA2024-T3 박판을 CFRP 복합재 패치로 접합하여 보수한 후 피로균열 성장거동을 음향방출(AE)을 측정하면서 관찰하였다. 패칭의 효과로 균열성장속도의 뚜렷한 감소와 균열이 인접한 리벳 구멍으로 전파되는 시간을 지연시키는 효과가 있음을 확인하였다. 그리고 패칭 후 균열성장에 의해 탐지된 신호와 패치와 알루미늄 사이의 접합계면 분리에 의한 신호의 구별 가능성을 다변량 자료분석 기법인 주성분분석을 통해 알아보았다. 그 결과 균열성장에 따른 AE신호는 계면분리에 따른 AE신호에 비해 중심주파수가 높고 작은 에너지를 가지는 반면, 계면분리 신호는 균열성장 신호에 비해 상승시간이 길고 중심주파수가 상대적으로 낮으며 비교적 큰 에너지를 가진 것으로 나타났다. 따라서 AE신호의 유형인식 방법은 AE 발생원의 위치표정 결과와 결합할 경우 패치 접합으로 보수된 구조에서의 피로균열 성장거동을 예측하는 방법으로 충분히 활용될 수 있다.

P 분포 블록하중에 의한 용접부의 누적피노 손상에관한 연구 (A study of cumulative damage of carbon steel(SM45C) welded joint by block load with p-distribution)

  • 표동근;안태환;신광철
    • Journal of Welding and Joining
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    • 제9권1호
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    • pp.40-47
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    • 1991
  • The most fatigue tests carried out under the either stress or strain control, but machines and structures had taken variable stress. This variable stress was treated as statistics based on p-type distributions. In this paper, the cumulative fatigue damage of SM45C round bar specimens having a center hole resulting from block loading with p-distributions in rotating bending conditions, is presented. The value of p was changed in the range from 0.25 to 1; 0.25, 0.5, 0.75, 1. The following conclusions were obtained through the constant stress amplitude experiments and the block loading experiments. (1) In constant loading test, fatigue life was affected by cyclic rate. From experimental data, N$_{f}$ (100cpm)/N$_{f}$(3000cpm)equal to 0.56. (2) In case of the cyclic rate 100cpm and 3000cpm, at the high stress amplitude level the crack propagation life N$_{*}$f is longer than the low stress amplitude level. (3) Miner's hypothesis may be valid for p=0.75 and prediction of fatigue life by Haibach's method agree with experimental data well for the case p=0.5, while the modified Miner's method agree with experimental data well for the case p=0.25.5.

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해양환경중에서 자동차 프레임용 강재의 부식피로균열전파거동에 관한 연구 (Study on the Corrosion Fatigue Crack Propagation Behavior of Steel Used for Frame of Vehicles in Marine Environment)

  • 이상열;임종문;이종악
    • 한국해양공학회지
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    • 제6권2호
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    • pp.76-84
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    • 1992
  • In this study, corrosion fatigue test of SAPH45 steel was performed by the use of plane behavior of base metal (BM) and heat affected zone (HAZ) of SAPH45. The main results obtained are as follows: 1) The more aspect ratio (b/t) of corner crack decreases, the more aspect ratio (b/a) takes greatly effect by corrosion. 2) The correlation between the stress intensity factor range ($\Delta$k) and crack growth rate (da/dN) for weldment in seawater is given by Paris rule as follow: da/dN=C($\Delta$K) super(m). Where m is constant, and the value is 3.82-3.84. 3) The accelerative factor ($\alpha$) of BM and HAZ under seawater is about 1.1-1.9, and ($\alpha$) of HAZ increases more and more under the low $\Delta$K region. 4) HAZ is more susceptible to corrowion than BM because of potential of electrode (E sub(c)) of HAZ becomes more less noble potential than that of BM.

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7075-Al 합금에 대한 가공 열처리 효과에 관한 연구 (Effects of Thermomechanical Treatment on 7075-Al Alloy)

  • 최승철;강춘식
    • 한국주조공학회지
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    • 제1권2호
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    • pp.10-18
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    • 1981
  • In this paper tensile strength and fatigue propagation rate were investigated by aging treatment $(T_6)$ and thermomechanical treatment (TMT) of 7075-Al Alloy specimen. The results of teat showed that TMT improved tensile strength and fatigue crack propagation due to bomogenization of microstructure. In TMT, the results of comparison between T-H' AHA and T-AHA and $T-AH{\cdot}{\cdot}{\cdot}$and $T-HA{\cdot}{\cdot}{\cdot}$were showed that T-AHA and $T-AH{\cdot}{\cdot}{\cdot}$treatments, after solution treatment, which are aging treated before rolling have higher tensile strength. Our investigation on high temperature stability at the Specimen for $T_6$, T-AHA, $T-AH{\cdot}{\cdot}{\cdot}$treatments resulted in rapid reduction of tensile strength over $150^{\circ}C$, but the reduction of tensile strength for specimen of TMT was smoothed than $T_6$.

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시효영향에 따른 304스테인리스강의저 사이클 피로 거동에 관한 연구 (A Study on the Low-Cycle Fatigue Behavior for Thermally-Aged 304 Stainless Steel)

  • 백남주;이상매;이민우
    • 한국정밀공학회지
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    • 제4권1호
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    • pp.53-64
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    • 1987
  • Low Cycle fatigue data through stress controlled and strain controlled tests at room temperature were obtained for solution treated and thermally aged 304 stainless steel. All the tests were conducted with the greguency, 1Hz of stress controlled and the strain rate, 40%/min of strain controlled. The aged specimen had the longer fatigue life at the lower stresses than at the higher stresses. It is shown that the fatigue limit of the aged specimen was a little higher than that of the solution treated specimen. It is considered to be due to the presence of carbide precipitates at grain boundary which depressed the crack propagation. The aged specimen showed the larger alternating stress and the more rapid cyclic work harding than the solution treated specimen. Bauschinger effect of the aged specimen was not pronounced than that of the solution treated specimen.

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피로파괴 인성치의 통계적 성질에 관한 연구 (A Study on Statistical Nature of Fatigue Fracture Toughness)

  • 오환교;김희송
    • 대한기계학회논문집
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    • 제18권11호
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    • pp.2894-2901
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    • 1994
  • Many researchers presented a probabilistic and statistical property of the material strength. However, the study on probabilistic and statistical property of fatigue fracture toughness has not been nearly presented. Major objectives in this paper are to compare the statistical test results of fatigue fracture toughness with those obtained in the tensile experiments, and to recognize the size effect for the probabilistic and statistical property by using specimens with various thickness.

인공해수중에서 연강 용접부의 표면구열 성장거동 (Study on Surface Crack Propagation Behaviour of Mild Steel Weldment in Synthetic Sea Water)

  • 이종기;정세희
    • 대한기계학회논문집
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    • 제14권2호
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    • pp.492-501
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    • 1990
  • It was known that the fracture incidences of offshore structure were mostly originated from the surface defects. Especially, in the case of the welded structures, since the welded region has some defects and incomplete beads which are apt to behave like the surface cracks, it has been necessary to evaluate the environmental effects on crack growth at HAZ for the design crack growth behaviour at multi-pall HAZ for SWS41 steel under free corrosion and cathodic protection(-0.9V vs Ag/Agcl) conditions. The results are summarized as follows ; (1) Crack growth rate of the as weld in air was faster than that of the parent and PWHT specimens over all .DELTA.K rang. (2) In free corrosion test, surface crack growth rate of the as welded was decreased in comparison with that of the parents. (3) In fatigue test under cathodic protection, cathodic electric potential(-0.9V vs Ag/Agcl) for the SWS41 steel parent was effective, while for the as welded ineffective. (4) There was a tendency that the exponent(m) of the Paris' equation was decreased in order of microhardness magnititude in air and under cathodic protection conditions and vise versa in free corrosion. (5) Fracture surface has dimples and ductile striations in air test, but transgranular cracks and brittle striations under cathodic protection test.

원자력발전소 운전환경에서 SA508 Gr. 1A 저합금강의 피로 수명 분석 (Fatigue Life Analysis of SA508 Gr. 1A Low-Alloy Steel under the Operating Conditions of Nuclear Power Plant)

  • 이용성;김태순;이재곤
    • 한국압력기기공학회 논문집
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    • 제6권1호
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    • pp.50-56
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    • 2010
  • Fatigue has been known as a major degradation mechanism of ASME class 1 components in nuclear power plants. Fatigue damage could be accelerated by combined interaction of several loads and environmental factors. However, the environmental effect is not explicitly addressed in the ASME S-N curve which is based on air at room temperature. Therefore many studies have been performed to understand the environmental effects on fatigue behavior of materials used in nuclear power plants. As a part of efforts, we performed low cycle fatigue tests under various environmental conditions and analyzed the environmental effects on the fatigue life of SA508 Gr. 1a low alloy steel by comparing with higuchi's model. Test results show that the fatigue life depends on water temperature, dissolved oxygen and strain rate. But strain rate over 0.4%/s has little effect on the fatigue life. To find the cause of different fatigue life with ANL's and higuchi's model, another test performed with different heat numbered and heat treated materials of SA508 Gr. 1a. On a metallurgical point of view, the material with bainite microstructure shows much longer fatigue life than that with ferrite/pearlite microstructure. And the characteristics of crack propagation as different microstructure seem to be the main cause of different fatigue life.

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외부부착 보강된 교량 바닥판 균열폭의 반경험적인 예측 (Semi-Empirical Prediction of Crack Width of the Strengthened Bridge Deck with External Bonding Plastic)

  • 심종성;오홍섭
    • 콘크리트학회논문집
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    • 제14권2호
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    • pp.231-238
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    • 2002
  • 콘크리트 교량 바닥판은 건조수축 및 온도변화 등에 의하여 초기 1차균열이 발생하고, 사용기간 동안 반복되는 차량하중의 크기와 철근 간격 등에 의하여 초기 균열이 이방향 균열로 점차 발전하게 된다. 그러나 현재 사용되고 있는 대부분의 균열 예측식이 일방향 부착-슬립이론에 기초하고 있기 때문에 철근과 보강재의 간격에 따라 변화되는 교량 바닥판의 균열폭을 예측하고 보강된 바닥판의 사용성을 평가하기에는 많은 어려움이 있다. 따라서 본 연구에서는 시험결과에 기초하여 성능향상된 바닥판의 균열 메카니즘을 구명하였으며, 이로부터 사용성을 평가할 수 있는 새로운 균열예측식을 제안하였다. 제안된 균열예측식은 기존 균열식에 비하여 예측결과가 우수한 것으로 나타났으나, 철근 항복 이후 철근과 보강재의 변형률이 급격히 증가할 때 오차범위가 커지는 것으로 나타나 추가적인 연구가 필요한 것으로 판단된다. 따라서 보다나은 균열예측을 위해서는 피로 하중하에서의 철근 항복이후에 대한 추가적인 연구가 필요한 것으로 판단된다.

ECA 기법을 이용한 해양구조물의 결함 평가 (Flaw Assessment on an Offshore Structure using Engineering Criticality Analysis)

  • 강범준;김유일;류철호;기혁근;박성건;오영태
    • 대한조선학회논문집
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    • 제52권6호
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    • pp.435-443
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    • 2015
  • Offshore structure may be considerably vulnerable to fatigue failure while initial flaw propagates under cyclic loading, so crack propagation analysis/fracture/yield assessments about initial flaw detected by NDT are necessarily required. In this paper, case studies have been conducted by flaw assessment program using engineering criticality analysis (ECA) approach. Variables such as flaw geometry, flaw size, structure geometry, dynamic stress, static stress, toughness, crack growth rate, stress concentration factor (SCF) affected by weld are considered as analysis conditions. As a result, the safety of structure was examined during fatigue loading life. Also, critical initial flaw size was calculated by sensitivity module in the developed program. The flaw assessments analysis using ECA approach can be very useful in offshore industries owing to the increasing demand on the engineering criticality analysis of potential initial flaws.