• Title/Summary/Keyword: fatigue crack effect

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Evaluation of Micro Crack Using Nonlinear Acoustic Effect (초음파의 비선형 특성을 이용한 미세균열 평가)

  • Lee, Tae-Hun;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.352-357
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    • 2008
  • The detection of micro cracks in materials at the early stage of fracture is important in many structural safety assurance problems. The nonlinear ultrasonic technique (NUT) has been considered as a positive method for this, since it is more sensitive to micro crack than conventional linear ultrasonic methods. The basic principle is that the waveform is distorted by nonlinear stress-displacement relationship on the crack interface when the ultrasonic wave transmits through, and resultantly higher order harmonics are generated. This phenomenon is called the contact acoustic nonlinearity (CAN). The purpose of this paper is to prove the applicability of CAN experimentally by detection of micro fatigue crack artificailly initiated in Aluminum specimen. For this, we prepared fatigue specimens of Al6061 material with V-notch to initiate the crack, and the amplitude of second order harmonic was measured by scanning along the crack direction. From the results, we could see that the harmonic amplitude had good correlation with COD and it can be used to detect the crack depth in more accurately than the common 6 dB drop echo method.

Fatigue Life Prediction for Electric Railway Catenary wires (가선재의 피로수명 예측)

  • Kim, Yong-Ki;Chang, Se-Ky
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.558-567
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    • 2003
  • The catenary wires are damaged by periodic running of train as well as repeated stress. The wires are also degraded by atmosphere corrosion at fields. Corrosion of wires increased surface roughness and deteriorated mechanical properties by providing fatigue crack initiation sited resulting in a bad effect on service life of the wires. Fatigue test of catenary wires performed to estimate service lifetime. Also, simulation to analyze stress on catenary wires was conducted through modelling the finite elements for dynamic behaviors of wires. Fatigue life of catenary wires was estimated with fatigue and simulation tests.

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A study on fatigue properties of GFRP in synthetic sea water (인공해수중 GFRP의 피로특성에 관한 연구)

  • 김연직;임재규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1351-1360
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    • 1993
  • The fatigue behavior of GFRP composites is affected by environmental parameters. Therefore, we have to study on effect of sea water on fatigue behavior of GFRP composites as to maintain the safety and confidence in design of ocean structure of GFRP. In this paper, we investigated the fatigue properties of chopped strand glass mat/polyester composite in synthetic sea water. (pH 8.2) In case of the glass fiber (CSM type) reinforced polyester composite materials, the fatigue crack in the both dry and wet specimens tested in air or synthetic sea water occurred at the initial of cycle. Thereafter, it was divided with two regions that one decreased with the crack extension and the other increased with the crack extension. The transition point occurred during the crack propagation shifted to high ${\Delta}K$ value as load increase but its point is not changed regardless of immersion or test environment under a constant load. The synthetic sea water degrades the bond strength between fiber and matrix, thereby the tendency of rapid deceleration and acceleration of the crack growth was appeared.

The Effect of Specimen Thickness on the Fatigue Crack Propagation Rate (피로크랙전파율에 대한 시험편 두께의 영향)

  • Koh, Sung-Wi;Um, Yoon-Sung
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.24 no.1
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    • pp.44-49
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    • 1988
  • The paper presents the preliminary results of an esperimental study on crack growth under tension-tension fatigue loading. A purpose of the study is to find the effect of the specimen thickness on crack propagation behaviors. The thickness of the low catbon steel specimens the are used in the experiments are 5, 10, 15,20, and 25 mm. the type of specimen considering in the present study is compact tension specimen.Crack growth behaviors are obseved and measured by travelling microscope. From the study, the followings are found; 1. There is a certain specimen thickness that is the shortest farigue life. The fatigue life of 15mm specimen is the shorter then that of any other opecimen 2. The crack initiation of the thick specimen is slower than that of thin specimen. But the crack propagation rate is just the opposite. 3. The range which is the exponent, m of power law(paris) is 1.98-4.59. the thicker the spec-imen is, the higher the value of m is.

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Crack tip plastic zone under Mode I, Mode II and mixed mode (I+II) conditions

  • Ayatollahi, M.R.;Sedighiani, Karo
    • Structural Engineering and Mechanics
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    • v.36 no.5
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    • pp.575-598
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    • 2010
  • The shape and size of the plastic zone around the crack tip are analyzed under pure mode I, pure mode II and mixed mode (I+II) loading for small scale yielding and for both plane stress and plane strain conditions. A new analytical formulation is presented to determine the radius of the plastic zone in a non-dimensional form. In particular, the effect of T-stress on the plastic zone around the crack tip is studied. The results of this investigation indicate that the stress field with a T-stress always yields a larger plastic zone than the field without a T-stress. It is found that under predominantly mode I loading, the effect of a negative T-stress on the size of the plastic zone is more dramatic than a positive T-stress. However, when mode II portion of loading is dominating the effect of both positive and negative T-stresses on the size of the plastic zone is almost equal. For validating the analytical results, several finite element analyses were performed. It is shown that the results obtained by the proposed analytical formulation are in very good agreements with those obtained from the finite element analyses.

A Study on Plastic Zone at the Crack Tip under Cyclic Loading by FEM (유한요소법을 이용한 피로하중을 받는 균열선단의 소성영역크기에 대한 연구)

  • Kim, Kyung-Su;Shim, Chun-Sik;Lee, Wook-Jae;Cho, Hyung-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.151-154
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    • 2002
  • In this paper, the effect of the crack growth length on the plastic zone size at the crack tip and the crack growth lives of the DENT specimen under constant amplitude cyclic loading were studied. The plastic zone size was calculated by nonlinear static method in commercial finite element analysis program, MSC/NASTRAN and the crack growth lives were also calculated by using compliance function considering geometric shape in MSC/FATIGUE. The calculated plastic zone size increased proportional to the crack length. And comparison of calculated plastic zone size and crack growth lives with the experimental results shows a good agreement.

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Fatigue Life Prediction for High Strength AI-alloy under Variable Amplitude Loading (변동하중하에서 고강도 알루미늄 합금의 피로수명 예측)

  • Sim, Dong-Seok;Kim, Gang-Beom;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.2074-2082
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    • 2000
  • In this study, to investigate and to predict the crack growth behavior under variable amplitude loading, crack growth tests are conducted on 7075-T6 aluminum alloy. The loading wave forms are generated by normal random number generator. All wave forms have same average and RMS(root mean square) value, but different standard deviation, which is to vary the maximum load in each wave. The modified Forman's equation is used as crack growth equation. Using the retardation coefficient D defined in previous study, the load interaction effect is considered. The variability in crack growth process is described by the random variable Z which was obtained from crack growth tests under constant amplitude loading in previous work. From these, a statistical model is developed. The curves predicted by the proposed model well describe the crack growth behavior under variable amplitude loading and agree with experimental data. In addition, this model well predicts the variability in crack growth process under variable amplitude loading.

The influence of the hollow and solid shaft cross sectionof SM 30 C steel on corrosion fatigue strength (SM 30 C강의 중공 중실축 단면변화 부식피로강도에 미치는 영향)

  • 신규동;장백선;김웅집
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.28-38
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    • 1997
  • The corrosion fatigue test was conducted in air to investigate the corrosion fatigue strength of SM 30 C steel by which was corroded in the under sea and surface in the conditions of 3.0% NaCl salt solution. The fatigue tests were carried out on a rotary bending testing machine of cantilever type. The corrosion effect of the sea surface conditionwas served more than that of the under sea condition which was due ti the periodic contact of air thus accelerate the corrosion. The difference of the fatgue strength between sea surface and under sea conditions decreased with increase of stree level and corroded period. Inthe case of the solid shaft and thickness 2mm of hollow shaft, the difference of corrosion fatigue strength decreased as stress level and corrosion periodic increasing. Onthe contrary in the case of thickness 1mm of hollow sgaft, the difference of it increased as stress level, corrosionn periooodic increasing and also the condition of corrosion chaanged. The main factors affecting the degradation of fatigue strength due to corrosion were the reduction of sectional area and the increase of surface roughness. The interference phenomenon increase with stress level got higher.

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The Effect of Temperature and Microstructure on High Temperature Fatigue Crack Propagation Property in Ti-3Al-2.5V Alloy (Ti-3Al-2.5V 합금의 고온피로에 미치는 온도 및 미세조직의 영향)

  • 김현철;임병수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.198-207
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    • 1998
  • To determine the effect of temperature and microstructure on the fatigue crack propagation behavior in Ti-3Al-2.5V alloy, experimental investigations have been carried out with the specimens of different temperatures and different volume fractions of prime $\alpha$-phase. The temperatures employed were room temperature, 20$0^{\circ}C$, 30$0^{\circ}C$ and 40$0^{\circ}C$ under the same frequency of 20Hz. To obtain the different volume fractions of the primary $\alpha$-phase, specimens were solution-treated at $\alpha$+$\beta$ and above the $\beta$ region. From the experimental results, following conclusions were obtained. (1) ΔKth was observed to increase with the less volume fraction of the primary $\alpha$-phase. (2) As the temperature increased. (3) Microstructures having more primary $\alpha$-phase showed higher strength at the high temperatures.

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Corrosion fatigue crack growth behavior of 316LN stainless steel in high-temperature pressurized water

  • Zhang, Ziyu;Tan, Jibo;Wu, Xinqiang;Han, En-Hou;Ke, Wei
    • Nuclear Engineering and Technology
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    • v.53 no.9
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    • pp.2977-2981
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    • 2021
  • Corrosion fatigue crack growth (FCG) behavior of 316LN stainless steel was investigated in high-temperature pressurized water at different temperatures, load ratios (R = Kmax/Kmin) and rise times (tR). The environmental assisted effect on FCG rate was observed when both the R and tR exceeded their critical values. The FCG rate showed a linear relation with stress intensity factor range (ΔK) in double logarithmic coordinate. The environmental assisted effect on FCG rate depended on the ΔK and quantitative relations were proposed. Possible mechanisms of environmental assisted FCG rate under different testing conditions are also discussed.