• Title/Summary/Keyword: fatigue crack effect

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Fatigue Crack Growth of Welded-Structural Steel under Simple-Variable Loading (단순변동하중(單純變動荷重)을 받는 용접구조용강(鎔接構造用鋼)의 피로균열성장(疲勞龜裂成長))

  • Chang, Dong Il;Bak, Yong Gul;Lee, Bong Hak
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.7 no.4
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    • pp.103-113
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    • 1987
  • Fatigue tests using a single-peak loading and a two-step loading were carried out to examine the fatigue crack growth behaviar and to find the appropriate analysis method. C-T specimens were made using structural steel SWS58 for the tests. From this, just after a single-peak loading acceleration effect was occured and after some times retardation effect was found. And eminent retardation effect was found after High-Low two-step loading. The transition effect of crack growth due to this variable loading was occured owing to the residual stress and the plastic zone size at the crack tip. And the behaviors of these are well explained by Elber's Crack Closure Model. Also I could find that the Wheeler's Retardation Model is a simple and appropriate theory among analysis methods of fatigue crack growth under the variable loading.

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Effect of Microstructural Factors on Fatigue and Fatigue Crack Propagation Behaviors of Mill-Annealed Ti-6Al-4V Alloy (미세조직적 인자가 밀소둔된 Ti-6Al-4V 합금의 피로 및 피로균열전파 거동에 미치는 영향)

  • Park, Sanghoo;Kim, Sumin;Lee, Daeun;Ahn, Soojin;Kim, Sangshik
    • Korean Journal of Metals and Materials
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    • v.56 no.12
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    • pp.845-853
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    • 2018
  • To understand the effect of microstructural factors (i.e., the size of ${\alpha}$ phase, equiaxed vs bimodal structure) on high cycle fatigue (HCF) and fatigue crack propagation (FCP) behaviors of mill-annealed Ti-6Al-4V (Ti64) alloy, three specimens of EQ (equiaxed)-8 (8 indicates the size of ${\alpha}$ grain), BM (bimodal)-8, and BM-16 were studied. The uniaxial HCF and FCP tests were conducted at an R ratio of 0.1 under sinusoidal fatigue loading. The microstructural influence (i.e., EQ vs BM) was not significant on the tensile properties of mill-annealed Ti64 alloy, and showed an increase in tensile strength and elongation with decreasing gauge thickness from 50 mm to 1.3 mm. The microstructure, on the other hand, affected the resistance to HCF substantially. It was found that the EQ structure in mill-annealed Ti64 has better resistance to HCF than the BM structure, as a result of different crack initiation mechanism. Unlike HCF behavior, the effect of microstructural features on the FCP behavior of mill-annealed Ti64 was not significant. Among the three specimens, BM-16 specimen showed the highest near-threshold ΔK value, probably because it had the greatest slip reversibility with large ${\alpha}$ grains. The effect of microstructural factors on the HCF and FCP behaviors of mill-annealed Ti64 alloy are discussed based on fractographic and micrographic observations.

Effects of Acid Fog Environment on the Corrosion Fatigue Strength of Structural Steel SM55C (기계구조용강 SM55C의 부식피로강도에 미치는 산성안개 분위기의 영향)

  • 김진학;김민건
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.181-187
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    • 2000
  • Fatigue tests under acid fog environment were carried out to investigate the effect of acid fog on the corrosion fatigue strength of SM55C in comparison with distilled water. Main results obtained are as follows. The fatigue strength of SM55C under acid fog environment are remarkably decreased as compared with that of distilled water specimen. The corrosive effect of acid fog on fatigue strength are more serious under low stress amplitude level than under high stress amplitude level, and this leads to continuous reduction of fatigue strength. Under acid fog environment in early stage of crack growth. because the corrosive components dissolve the crack face offensively. the unstable fracture surface appears. But, the stable corrosion precipitation and products layer are formed on the fracture surface in accordance with the time pass.

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A Study on the Fatigue Crack Growth Behavior in Welding Residual Stress Field(I) (용접잔류응력장에서의 피로균열 성장거동에 관한 연구(I))

  • 최용식;김영진;우흥식
    • Journal of the Korean Society of Safety
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    • v.5 no.1
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    • pp.19-29
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    • 1990
  • The objective of this paper is to investigate the effect of residual stresses on the $\Delta$K$\sub$th/ and fatigue crack growth behavior of butt weldments. For this purpose, transverse butt sutmerged arc welding was performed on SM50A steel plate and CT(compact tension) specimens which loading direction is perpendicular to weld bead were selected. Welding residual stresses distribution on the specimen was determined by hole drilling method. The case of crack located parallel to weld bead, the states of as weld and PWHT, $\Delta$K$\sub$th/ of specimens(HAZ, weld zone) was higher than that of the base metal probably because of the compressive residual stresses of crack tip. In low $\Delta$K region, it is estimated that the effects of residual stresses for da/dN are great. In region II, the da/dN of weldments in as weld state was lower than that of the base metal. Though da/dN of Weldments in PWHT state was similar to that of the base metal. The constant of power law, m in two states consisted with the base metal. Therefore , it is estimated that the value of m is not affected by residual stresses. Fatigue crack growth behavior of weldments consisted with the base metal considering the effective stress intensity factor range($\Delta$K$\sub$eff/) included the effect of initial residual stress(Kres). Thus, we can predict the fatigue crack growth behavior of weldment by knowing the distribution of initial residual stress at the crack tip.

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Effect of Specimen Orientation on Fatigue Crack Growth Behavior in Friction Stir Welded Al7075-T651 Joints (마찰교반용접된 Al7075-T651 용접부의 피로균열전파 거동에 미치는 시험편 채취방향의 영향)

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1317-1323
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    • 2014
  • The aim of this paper is to investigate the effects of crack orientation on fatigue crack growth behavior in friction stir welded (FSWed) Al 7075-T651. Fatigue crack growth testing was conducted on compact tension (CT) specimens machined from the friction stir welds and the base metal under constant stress intensity factor range control. Tests were performed with the crack propagating nominally perpendicular to the weld line (termed the TL specimen) and the crack propagating in a parallel direction of the weld line (termed the LT specimen), and with three different constant stress intensity factor ranges. Both these specimen orientations were found to have a considerable effect on the fatigue crack growth behavior. Paris's law was adopted for the analysis of experimental results; the exponent m of the WM-LT specimen was determined to be 3.56, which was the largest value in this experimental conditions.

An evaluation of Fatigue Crack Propagation Behaviors on Cyclic Overload Test (반복과대하중에 의한 피로파괴거동의 고찰)

  • 김용수;신근하;강동명;김병석
    • Journal of the Korean Society of Safety
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    • v.7 no.2
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    • pp.47-56
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    • 1992
  • The retardation effect of fatigue crack propagation after cyclic overloading seems to be affected by strain hardening exponent. Namely, for the material with high values of n, the delay effect is found to be severe. We proposed a modified crack retardation equation which may apply the retardation of fatigue crack growth after a cyclic overloading, as (da/dN)'$_{cyc}$=($\mu$n+λ)B $\Delta$ $K^{q}$ /[(1- $R_{eff}$) $K_{cf}$$\Delta$K]. where, $R_{eff}$ is effective stress ratio [=( $K_{min}$-K, os)/( $K_{max}$$K_{res}$)] The constants $\mu$=-0.5 and λ=0.6, and the values are found to be identical for materials such as aluminum (A 1060), steel (SS 34), brass ( $B_{s}$ SIB) and stainless steel (SUS 304) used in this investigation. (SUS 304) used in this investigation.ation.n.n.

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A Study on The Effect of Compressive Residual Stress on fatigue Crack Propagation Behavior of Spying Steel (스프링강의 피로크랙 진전거동에 미치는 압축잔류응력의 영향)

  • Park, Keyoung-Dong;Jung, Chan-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.200-207
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    • 2003
  • In this paper, the effect of the compressive residual stresses which were obtained under the various shot velocities of shot balls on the fatigue behaviors of a spring steel, were investigated. The examination of CT specimen test were executed with the materials(JISG SUP9) which are being commonly used for the springs of automotive vehicles. As a result, the optimal shot velocity of shot balls were acquired considering the peak values of the compressive residual stresses on the surface of specimen and effect on the speed of the fatigue crack propagation da/dN in stage II and the threshold stress intensity factor range Δ$K_{th}$ in stage I. Also the material constant C and the crack propagation index m in the formula of paris law da/dN= C $({\Delta}K^m)$ were suggested in this work to estimate the dependency on the shot velocity.

Influence of pH in 3.5% NaCl aqueous solution on corrosion fatigue-fracture of dual phase steel (3.5% NaCl 수용액의 pH변화가 복합조직강의 부식피로파괴에 미치는 영향)

  • 오세욱;안호민;도영문
    • Journal of Ocean Engineering and Technology
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    • v.1 no.2
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    • pp.123-129
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    • 1987
  • Corrosion fatigue fracture of dual phase steel(SS41) and raw material steel(SS41) were investigated in 3.5% NaCl aqueous solution at PH 4,6,9 and 11. The fatigue limit of dual phase steel is increased approximately 1.8 times larger than that of raw material in air. The corrosion fatigue life of dual phase steel is about 5-10 times larger than that of raw material in 3.5% NaCl aqueous solution. The reduction of fatigue life is larger for the acidsalt solution than for the alkali salt solution. The reduction of stress level on the reduction ratio of corrosion fatigue life is large as pH 6-11. The reduction ratio of corrosion fatigue life of dual phase steel and raw material is nearly coincided at pH 2. While at pH4-2 the reduction ratio of corrosion fatigue life only depends on the corrosion effect. It has been found that the corrosion resistance effect of dual phase steel is smaller than that of raw material in corrosion fatigue crack propagation rate. As pH below 6 is changed, it can be clearly observed from raw material that the brittle intergranular fracture is characterized, and from the above result, the influence of corrosion of dual phase steel is small.

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A Study on the Fatigue Crack Growth Behavior of 9% Ni Steels (9% Ni강의 피로균열진전거동에 관한 연구)

  • Shim, Kyue-Taek;Kim, Jae-Hoon;Lee, Kwan-Hee;Ahn, Byung-Wook;Kim, Young-Kyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.167-172
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    • 2008
  • This study is to evaluate the fatigue crack growth characteristics for base metals and welded metal of 9% Ni steels. Since this material has very excellent fracture toughness at low temperature, it has been widely used for inner walls of LNG storage tank. These materials to compare fatigue crack growth (FCG) behaviour are treated with heat by the method of quenching and tempering (QT), and quenching, lamellarizing and tempering (QLT). FCG tests using compact temsion (CT) specimen under stress ratio R=0.1, 0.5, and constant load are carried out. K-increasing tests are conducted by the standard test method described in ASTM E 647. To investigate the effect of welded metal on the crack growth rate, the locations of notch tip were chosen at the center of welded metal and heat affected zone (HAZ). Form the results, FCG rate has almost same tendency according to stress ratio, base and welded metal, the locations of welded metal. FCG rate of welded metal is somewhat faster than base metal. Also scanning electron microscope (SEM) is used to observe the striation of the fractured surface after fatigue crack tests.

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Characteristics of Fatigue Crack Propagation and Changes in Strain Induced Martensite α' of STS 304 Stainless Steel (LNG 304 스테인레스강의 피로균열전파특성과 변형유발 마르텐사이트 함량의 변화)

  • Kim, Song-Hee;Pak, Hyung-Rae;Lee, Hyun-Seung
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.341-348
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    • 2001
  • The effect of initial ${\alpha}^{\prime}$ in STS 304 Stainless Steel on fatigue resistance, and fatigue crack propagation behavior was studied with using C-T specimens. Higher ${\Delta}K_{th}$ was observed in the specimens with the content of 0% initial ${\alpha}^{\prime}$ than in the contents of 2% and 33% initial ${\alpha}^{\prime}$. The difference of da/dN at the same level of ${\Delta}K$ was distinctive in low and intermediate level of ${\Delta}K$ however became less different as the level of ${\Delta}K$ increased. It is because the formation of strain induced martensite occurred readily in lower ${\alpha}^{\prime}$ at the vicinity of the fatigue crack tip, which causes compressive residual stresses resulting in the enhancement of crack closure. In general fatigue cracks propagated transgranular mode and many segments of ridges were observed on the fracture surfaces. At the higher contents of initial ${\alpha}^{\prime}$ appeared the smaller size of ridge segments. Slips in austenite were blocked more frequently by the martensite colonies formed in austenite.

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