• Title/Summary/Keyword: fatigue crack effect

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Evaluating the Effect of Specimen Thickness on Fatigue Crack Growth in AZ31 Alloy Using ANOVA (분산분석법을 이용한 AZ31 합금의 피로균열성장에 미치는 시편두께 효과 평가)

  • Choi, Seon Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.9-16
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    • 2020
  • This study aims to assess the effects of specimen thickness (ST) on fatigue crack growth in the early stages of crack propagation and near failure in magnesium alloys. The analysis of variance (ANOVA) method was adopted because fatigue crack propagation in magnesium alloys exhibits statistical behavior. The equality of variance test and residual diagnostics were performed on the grown cracks to confirm the validity of ANOVA by verifying the normal distribution and mutual independence of the residuals and their homoscedasticity. ANOVA confirmed that ST heavily impacts crack growth; i.e., when ST is smaller, cracks grow faster in the early crack propagation stage and break more quickly before the formation of larger cracks. We found that ST significantly affects fatigue crack growth in the early crack propagation stage and near the failure stage in magnesium alloys. The regression model was also used to predict crack formation near the failure stage.

The Effect of Loading Waveform on the High Temperature Fatigue Crack Propagation in P92 and STS 316L Steel (P92와 STS 316L강의 고온 피로 균열 성장에 미치는 하중 파형의 영향)

  • 김수영;임병수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.136-140
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    • 2002
  • High temperature fatigue crack growth behavior of P92 and STS 316L steel were investigated under four load conditions using CT type specimens. Loading and unloading times for the low wave forms were combinations of 1 sec. and 50 sec., which were two symmetric wave forms and two unsymmetric wave forms. Their behaviors are characterized using ΔK parameter. In STS 316L, Crack growth rate generally increases as frequency decreases. However, sensitivity of the loading rate to crack growth rate was fecund to be far greater than that of the unloading time. It is because as loading time increases, creep occurs at crack tip causing the crack growth rate to increase. However creep does not occur at the crack tip even if the unloading time is increased. In P92 steel, crack growth rate showed same behavior as in STS 316L. But the increase in loading or unloading time made almost no difference in crack growth rate, suggesting that no significant creep occurs in P92 steel even though loading time increases. After conducting high temperature tensile tests and comparing high temperature fatigue crack growth rates under various wave forms, it was proved that P92 steel has not only good high temperature properties but also improved, better high temperature fatigue properties than STS 316L.

Prediction of Fatigue Crack Propagation Behavior Under Mixed-Mode Single Overload (혼합모드 단일과대하중 하에서 피로균열 전파거동의 예측)

  • Lee, Jeong-Moo;Song, Sam-Hong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.359-364
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    • 2004
  • In this study, experiments were tried on the mixed-mode I+II single overloading model which changes the loading mode of overload and fatigue load. Aspects of deformation field in front of the crack which is formed by mixed-mode I+II single overloading were experimentally studied. Then the shape and size of mixed-mode plastic zone were approximately calculated. The propagation behavior of fatigue crack was examined under the test conditions combined by changing the loading mode. The behavior of fatigue cracks were greatly affected by shapes of plastic deformation field and applying mode of fatigue load. Accuracy of prediction and evaluation for fatigue life may be improved by considering all aspects of deformation and behavior of fatigue cracks.

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Low Cycle Fatigue Life Evaluation of External Grooved C-shaped Specimen (외경홈을 지닌 C형 시험편의 저주기 피로수명평가)

  • Lee, Song-In
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.2
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    • pp.199-208
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    • 1997
  • A local strain approach was applied to an external single and double grooved C-shaped specimen in order to evaluate and predict the fatigue crack initiation life by using low cycle fatigue properties. The low cycle fatigue properties were determined from the strain-controlled fatigue tests using smooth cylindrical axial specimens. Fatigue crack initiation life was evaluated by a life prediction software, FALIPS, based on the local strain approach. The fatigue life was significantly influenced by the mean stress, and SWT parameter represented the fatigue life effectively. The predicted fatigue crack initiation life was then compared to the experimental fatigue life evaluated from the C-shaped fatigue test specimens. A good correlation was found between the experimental and predicted fatigue lives within factors of 2 and 4 for the single and double grooved C-shaped specimens respectively. Also, experimental fatigue life of the double grooved specimen was 10-12 times longer than that of the single grooved specimen.

The Effect of Thickness of Plate on Fatigue Crack Propagation Behavior by Indentations (판두께에 따른 압흔가공에 의한 피로크랙 전파거동)

  • 송삼홍;최진호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.826-830
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    • 1994
  • Making Brinell indentations facing each other near the crack tip is very effective method in increasing fatigue life. In this paper, fatigue test was performed after indentation to investigate the effect of thickness of specimen. The results show that fatigue lives increased my making indentation and retardation cycle is inverse proportional to thickness of specimen.

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Fatigue Frequency Effect of High Temperature Fatigue Fracture Behavior of $Al_2O_3$-33Vol.% $SiC_w$ ($Al_2O_3$-33Vol.% $SiC_w$의 고온피로에 미치는 피로하중주파수의 영향)

  • 김송희
    • Journal of the Korean Ceramic Society
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    • v.28 no.10
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    • pp.785-792
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    • 1991
  • An investigation of the crack propagation behavior of Al2O3-33Vol.% SiCw at 140$0^{\circ}C$ was conducted with various loading frequencies. Higher crack propagation was observed in lower frequency and higher load ratios. Interface sliding fracture due to glassy phase from the oxidation of SiCw and cavitation along grain boundary of diffusional creep appeared to be the main mechanism of fatigue fracture in slower crack propagation while interface sliding and whisker pull out aided by glassy phase formation played main role of fatigue fracture for higher crack growth condition. The frequency effect on deformation behavior was discussed with a Maxwell model.

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Effect of Stress Waveform on Corrosion Fatigue Crack Propagation in High Strength Steels-the Role of Anodic Dissolution Mechanism (고장력강의 부식피로균열전파에 미치는 하중파형의 영향과 양극용해기구의 역할)

  • 하회석;이성근
    • Journal of Ocean Engineering and Technology
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    • v.7 no.1
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    • pp.147-155
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    • 1993
  • The effect of stress waveforms on corrosin fatigue and the role of dissolution mechanism in 3NilCr steel and 20Ni maraging steel have been investigated in aerated 3% NaCl solution and synthetic seawater under sinusoidal, triangular, square, positive sawtooth, negative sawtooth, and trapezoidal stress waveforms with open circuit at frequency of 1Hz and stress ratio of 0.1. The crack growth rates under square waveform were substantially lower than under sinusoidal and triangular waveforms, but the crack growth rates under sinusoidal waveform were slightly higher under triangular waveform. For a given frequency the growth rates under the positive sawtooth waveform are higher than those under the negative sawtooth waveform. The fatigue crack growth rates of most specimens were in good agreement with the values calculated by the model based on the dissoultion mechanism.

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A Study on the Strength Evaluation of Welded Joints for Degraded Material (열화재 용접부의 강도평가에 관한 연구)

  • 정의정;윤한용;임명환;김태식
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.75-82
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    • 2002
  • Welding is used not only for the shipbuilding, but also for the repairing of ships. While repairing of ships, it is inevitable to weld new materials with degraded materials. In this case, it is predicted that the strength of both the sections is not identical each other. In this study, the respective welded joints in terms of mechanical properties such as microstructure, mechanical strength and fatigue crack propagation, with the component obtained from the barge used for a long-term period, were analyzed. It was found that the material degradation had a significant effect on the welded joints. The fatigue crack propagation in welded sections showed a big difference. The rate of fatigue crack growth of degraded material for both heat affected zone and parent metal was faster than that of new material. By contrast, the result from identical materials showed that the rate of fatigue crack growth of the heat-affected zone was slower than that of parent metal.

Fatigue Growth Life Prediction for Collinear Multiple Surface Cracks (동일평면상에 존재하는 복수표면균열의 피로성장수명예측)

  • Lee, J.H.;Choy, Y.S.;Kim, Y.J.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.7 s.94
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    • pp.1668-1677
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    • 1993
  • The objective of this paper is to develop a computational model for predicting the fatigue propagation of collinear multiple surface cracks under constant amplitude and variable amplitude loadings. After examining fatigue crack growth behavior for CT specimens and single surface crack specimens, empirical equations of(11) and(12) are proposed for the prediction of fatigue life in a multiple surface crack geometry. The accuracy of the proposed model is verified using a life prediction computer program. Several case studies were performed to check the accuracy of the proposed model and to verify the usefulness of the developed program. Good agreement is observed between the numerical results based on the proposed model and the published experimental data.

Effects of Load Ratio on Fatigue Crack Growth in a TMT Treated Al-Zn-Mg Alloy (가공열처리한 Al-Zn-Mg 합금의 피로균열 성장거동에 미치는 하중비의 영향)

  • Byun, E.S.;Kim, S.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.4
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    • pp.19-26
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    • 1989
  • Fundmental fatigue crack propagation tests with C-T type specimens were conducted at various load ratios (R) such as 0.1, 0.3 and 0.5 in T6 and Thermomechanically treated (TMT) conditions of 7039 Al alloy. Better mechanical properties from monotonic test as well as fatigue crack propagation were obtained by TMT process owing to uniform distribution of fine microstructures and non-existence of precipitation free zone (PFZ). Through the measurement of Kop and ${\Delta}K$ at various R the concept of effective stress intensity factor range ratio, U was reviewed to asses the load ratio effect on fatigue crack propagation. A relationship between U and variables such as ${\Delta}K$ and R was obtained empirically. This may enable us to predict ${\Delta}K_{eff}$ that is of critical importance for prediction of fatigue crack propagation rate.

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