• Title/Summary/Keyword: fatigue crack detection

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Characteristics on Temperature Evolution in the Metallic Specimen by Ultrasound-Excited Thermography

  • Choi, M.Y.;Park, J.H.;Kang, K.S.;Kim, W.T.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.200-206
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    • 2010
  • In ultrasound-excited thermography, the injected ultrasound to an object is transformed to heat and the appearance of defects can be visualized by thermography camera. The advantage of this technology is selectively sensitive to thermally active defects. Despite the apparent simplicity of the scheme, there are a number of experimental considerations that can complicate the implementation of ultrasound excitation thermography inspection. Factors including acoustic horn location, horn-crack proximity, horn-sample coupling, and effective detection range all significantly affect the detect ability of this technology. As conclusions, the influence of coupling pressures between ultrasound exciter and specimen was analyzed, which was dominant factor in frictional heating model.

Integrity Evaluation of Bogie Frame by Ultrasonic Fractography Analysis (초음파 파면해석에 의한 대차 프레임의 건전성 평가)

  • 윤인식;권성태;선종성;명노종;정우현;손태순;김경국;김순철
    • Journal of the Korean Society for Railway
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    • v.3 no.2
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    • pp.77-83
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    • 2000
  • This study proposes the integrity evaluation of the bogie frame using ultrasonic fractography analysis. Analysis objectives in this study are to investigate fracture planes of damaged zone by the A-scan method. The surface condition of fracture planes shows degree of degradation by the stress concentration. The detection of the natural defects in the bogie frame is performed using the characteristics of echodynamic pattern in ultrasonic signal. Results of ultrasonic testing agree fairly well with those of actual fracture plane. In quantitative fractography analysis, microstructures of actual fracture plane turned out to be intergranular and transgranular fracture. Proposed ultrasonic fractography analysis in this study can be used for the integrity evaluation of the bogie frame.

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Investigation of Detectable Crack Length in a Bolt Hole Using Eddy Current Inspection (와전류탐상검사를 이용하여 탐지 가능한 볼트홀 내부 균열 길이 연구)

  • Lee, Dooyoul;Yang, Seongun;Park, Jongun;Baek, Seil;Kim, Soonkil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.729-736
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    • 2017
  • In this study, the physics-based model and machine learning technique were used to conduct model-assisted probability of detection (MAPOD) experiments. The possibility of using in-service cracked parts was also investigated. Bolt hole shaped specimens with fatigue crack on the hole surface were inspected using eddy current inspection. Owing to MAPOD, the number of experimental factors decreased significantly. The uncertainty in the crack length measurement for in-service cracked parts was considered by the application of Monte Carlo simulation.

Experimental Study on the On-line Monitoring of Offshore Structures Using Acoustic Emission Technology (음향방출법을 이용한 해양구조물의 온라인 감시에 관한 실험적 연구)

  • Won, Soon-Ho;Cho, Kyung-Shik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3B
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    • pp.73-82
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    • 1999
  • In this research, an experimental study is presented to check the possibilities of offshore structures monitoring using AE techniques. The underwater transducer and preamplifier are fabricated. And, it is proved that this unit can be used for the detection of AE in offshore structures. Wave propagation studies have shown that supplementary attenuations due to seawater are significantly reducing the detection range of the sensors. It excludes the possibility of offshore structures monitoring with a small number of sensors. We conclude that AE waves would be correctly detected for a path of about 3m. Tubular joints have been tested in air and underwater using simulated elastic wave. Ability of AE techniques to detect and locate cracks early in their evolution has been demonstrated. Several parameters of AE generation have been set in evidence. It has also been shown that crack development goes with an increase of AE parameter. Conclusively, it is shown that AE techniques can provide practical alternatives to present methods being used for inspection of deep-water offshore structures undergoing structural degradation due to fatigue crack growth.

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Ultrasonic Phased Array Techniques for Detection of Flaws of Stud Bolts in Nuclear Power Plants

  • Lee, Joon-Hyun;Choi, Sang-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.6
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    • pp.440-446
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    • 2006
  • The reactor vessel body and closure head are fastened with the stud bolt that is one of crucial parts for safety of the reactor vessels in nuclear power plants. It is reported that the stud bolt is often experienced by fatigue cracks initiated at threads. Stud bolts are inspected by the ultrasonic technique during the overhaul periodically for the prevention of failure which leads to radioactive leakage from the nuclear reactor. The conventional ultrasonic inspection for stud bolts was mainly conducted by reflected echo method based on shadow effect. However, in this technique, there were numerous spurious signals reflected from every oblique surfaces of the thread. In this study, ultrasonic phased array technique was applied to investigate detectability of flaws in stud bolts and characteristics of ultrasonic images corresponding to different scanning methods, that is, sector and linear scan. For this purpose, simplified stud bolt specimens with artificial defects of various depths were prepared.

Moving Window Based Overload Detection Algorithm for Excavator (Moving Window 기반 굴삭기용 과부하 검출 알고리즘)

  • Yu, Chang-Ho;Choi, Jae-Weon;Seo, Young-Bong
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.909-914
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    • 2007
  • In this paper, an overload detecting algorithm for an excavator is presented. The proposed overload detecting algorithm is based on the time series analysis especially moving window. The main purpose of this paper is to prevent a damage or crack from the fatigue in advance. 16 channel sensors data are considered and maximum stress is computed by a sensor fusion method every moving window. After the maximum stress every window is compared with a given threshold, this overload detecting algorithm decides overload or not.

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An Application of a Magnetic Camera for an NDT System for Aging Aircraft

  • Kim, Jung-Min;Jun, Jong-Woo;Lee, Jae-Sun;Lee, Jin-Yi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.212-224
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    • 2010
  • The usefulness of the magnetic camera for non-destructive testing of aging aircraft is discussed in this paper. The magnetic camera can be used f magnetic particle testing(MT), magnetic flux leakage testing(MFLT), eddy current testing(ECT) and penetration testing(PT). It measures the distribution of a magnetic field and visualizes the magnetic pattern. Near and far side cracks, fatigue, thickness degradation, and cracks under rivets have been detected. The possibility of quantitative evaluation was also examined. Using indirect experiments, we verified the detection ability of the sensor for cracks in titanium and advanced composite materials.

Feasibility Study of the Damage Monitoring for Composite Materials by the Piezoelectric Method (압전기법을 이용한 복합재료 손상모니터링의 가능성에 관한 연구)

  • Hwang, Hui-Yun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.918-923
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    • 2008
  • Since crack detection for laminated composites in-service is effective to improve the structural reliability of laminated composites, it have been tried to detect cracks of laminated composites by various nondestructive methods. An electric potential method is one of the widely used approaches for detection of cracks for carbon fiber composites, since the electric potential method adopts the electric conductive carbon fibers as reinforcements and sensors and the adoption of carbon fibers as sensors does not bring strength reduction induced by embedding sensors into the structures such as optical fibers. However, the application of the electric method is limited only to electrically conductive composite materials. Recently, a piezoelectric method using piezoelectric characteristics of epoxy adhesives has been successfully developed for the adhesive joints because it can monitor continuously the damage of adhesively bonded structures without producing any defects. Polymeric materials for the matrix of composite materials have piezoelectric characteristics similarly to adhesive materials, and the fracture of composite materials should lead to the fracture of polymeric matrix. Therefore, it seems to be valid that the piezoelectric method can be applied to monitoring the damage of composite materials. In this research, therefore, the feasibility study of the damage monitoring for composite materials by piezoelectric method was conducted. Using carbon fiber epoxy composite and glass fiber composite, charge output signals were measured and analyzed during the static and fatigue tests, and the effect of fiber materials on the damage monitoring of composite materials by the piezoelectric method was investigated.

Detecting the Honeycomb Sandwich Composite Material's Moisture Impregnating Defects by Using Infrared Thermography Technique

  • Kwon, Koo-Ahn;Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Choi, Won-Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.2
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    • pp.99-105
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    • 2017
  • Many composite materials are used in the aerospace industry because of their excellent mechanical properties. However, the nature of aviation exposes these materials to high temperature and high moisture conditions depending on climate, location, and altitude. Therefore, the molecular arrangement chemical properties, and mechanical properties of composite materials can be changed under these conditions. As a result, surface disruptions and cracks can be created. Consequently, moisture-impregnating defects can be induced due to the crack and delamination of composite materials as they are repeatedly exposed to moisture absorption moisture release, fatigue environment, temperature changes, and fluid pressure changes. This study evaluates the possibility of detecting the moisture-impregnating defects of CFRP and GFRP honeycomb structure sandwich composite materials, which are the composite materials in the aircraft structure, by using an active infrared thermography technology among non-destructive testing methods. In all experiments, it was possible to distinguish the area and a number of CFRP composite materials more clearly than those of GFRP composite material. The highest detection rate was observed in the heating duration of 50 mHz and the low detection rate was at the heating duration of over 500 mHz. The reflection method showed a higher detection rate than the transmission method.