• 제목/요약/키워드: fastening force

검색결과 72건 처리시간 0.032초

블라인드 리벳 너트 체결 적합성에 관한 연구 (Accurate Fastening of Blind Rivet Nuts: A Study)

  • 김찬양;구본준;이사랑;최정묵;홍석무
    • 소성∙가공
    • /
    • 제29권6호
    • /
    • pp.331-337
    • /
    • 2020
  • Blind rivet nuts (BRNs) are increasingly used in automotive industry because unlike conventional bolt fastening, BRN fastening requires access from one side only. Generally, fastening is conducted using automated units, but manual fastening may be resorted to in case of small quantities. Since the fastening direction is not exactly perpendicular to the sheet metal, the BRN axis is tilted with respect to the plate and may result in damage or incomplete fastening. As the tilt angle (clamping angle α) increases, undesired plate deformation occurs and the contact area of the plate with the BRN fastening area decreases, reducing the clamping effect. In this study, the reduction of the clamping effect with the α was investigated to ensure stable fastening force. M6 BRNs were used in the tests. The fastening force was measured as follows: the plate was cut in half through the center of the hole; the BRN was inserted into the hole and fastened; and the clamping angle a was measured (values, 0° ≤ α ≤ 9°). The force leading to the separation of the halves was measured using a universal testing machine (UTM). The maximum α range, in which the fastening force remains stable, was determined. Finite element (FE) analysis confirmed that the fastening force decreases approximately linearly with increasing α. Based on the experiment and FE analysis using various α, the fastening force was found to decrease with α. Further, the maximum tolerance for α that provides secure fastening without damage is suggested.

Metal Fastening 공법을 위한 Reverse Screw의 견인력 특성에 관한 연구 (A Study on the Pulling Force Characteristic of the Reverse Screw for the Metal Fastening Method)

  • 김태형;이성욱;한근조
    • 한국기계가공학회지
    • /
    • 제9권1호
    • /
    • pp.93-98
    • /
    • 2010
  • The metal fastening method is the new technology to repair cracks in the casting material using specially designed reverse screws. In this study, we conduct the finite element analysis to analyze the pulling force characteristic of a reverse screw, the core component of the metal fastening method, with respect to the change of the applying torque, frictional coefficient and front screw angle. The simplified analysis model with single screw pitch is proposed for convergency of the non-linear contact analysis. As a results, the pulling force of a reverse screw increase in proportion to the applying torque but exponentially decrease according to frictional coefficient. And also we can find the optimum front screw angle with the largest pulling force is $20^{\circ}$.

급곡선 탄성레일체결장치의 거동특성에 미치는 매개변수 연구 (The Parametric Study on the Performance Characteristics of Elastic Rail Fastening System on the Sharp Curved Track)

  • 백찬호;주봉규;최정열;최일윤;박용걸
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
    • /
    • pp.2163-2173
    • /
    • 2011
  • In this study, the deformations and stresses occurred in the elastic rail fastening system were evaluated according to applied extreme track forces based on various field conditions, track curvature and poor properties. The purpose of this study is to establish a method for efficient management and suggest guide line for track construction in order to secure the performance quality of the elastic rail fastening system on the sharp curved track.. Therefore, initial construction qualities of rail and concrete bed, initial clamping force and applied extreme track forces were used into experiment as several parameters. Using these test results, the performance characteristics of the elastic rail fastening system were also evaluated. As a result, it suggested the method to secure long-term durability of fastening system and comparing sharp curved track to results on field test.

  • PDF

체결장치의 강성 평가를 위한 실험적 연구 - 레일 연직방향 병진강성, 레일 강축에 대한 회전강성 - (An Experimental Study to Evaluate the Stiffness of Fastening Systems - Translational Stiffness along the Vertical Axis of Rail, Rotational Stiffness along the Strong Axis of Rail -)

  • 김정훈;한상윤;임남형;강영종
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제12권4호
    • /
    • pp.71-78
    • /
    • 2008
  • 철도교량의 경우, 열차하중에 의한 영향으로 교량 단부에서 상향력이 발생하였으며, 이 상향력은 체결장치에 압축력과 인장력을 유발시켰다. 현재까지 이에 대한 안전성을 검토하기 위해 체결장치를 1방향의 스프링 요소로 모사하여 구조해석을 수행해 왔다. 이러한 경우에 스프링 요소의 강성은 압축력을 재하한 실험적 연구에 의하여 산정되었다. 따라서, 상향력은 체결장치에 압축력뿐만 아니라 인장력도 유발시키기 때문에 합리적이고 정확한 구조해석을 수행하기 위해서는 인장력을 재하한 실험적 연구로부터 산정된 병진방향 강성 그리고 회전방향 강성을 함께 고려해야 한다. 본 연구에서는 6가지 실험체에 대하여 탄성과 비탄성 실험을 수행하여 레일 연직방향 병진강성과 레일 강축에 대한 회전강성을 검토하였고, 체결장치의 구조적인 거동을 분석하였다.

철도교량 단부 상향력 해석을 위한 체결장치의 실험적 연구 (An Experimental Study of Fastening System for Analysis of Rail Uplifting on Railway Bridge Ends)

  • 김정훈;임남형;최상현;강영종
    • 한국방재학회:학술대회논문집
    • /
    • 한국방재학회 2007년도 정기총회 및 학술발표대회
    • /
    • pp.307-311
    • /
    • 2007
  • In the case of the railway bridges, uplift forces were occurred at the edge of the segments when vehicular loads were applied. These forces made the compressive and tensile forces occur in the fastening system. Therefore, the structural analysis was performed to investigate the safety of fastening system which was modeled as one directional spring element. In this case, the stiffness of the spring element was obtained from experimental study which was conducted by compressive load. For that reason, to perform rational and exact structural analysis, the translational stiffness of the fastening system obtained from the experimental study applied the tensile load and the rotational stiffness should be considered because it was occurred the tensile force as well as the compressive force in fastening system. In this study, an elastic and inelastic experimental study was performed for six specimens. The translational stiffness along the vertical axis of rail and the rotational stiffness along the strong axis of rail were investigated. Also structural behavior of the fastening system was analyzed.

  • PDF

체결력을 고려한 내부 및 외부연결형 임플란트의 반복 하중에 대한 풀림 연구 (Loosening behavior of Internal and External Connection Dental Implants under Cyclic Loads Considering Pre-fastening Force)

  • 이용우;장용훈
    • Tribology and Lubricants
    • /
    • 제37권4호
    • /
    • pp.136-143
    • /
    • 2021
  • This paper presents the loosening behavior that occurs after the application of an external load to internal and external connection types of dental implants using the finite element method. We use fastening force between an abutment and a fixture to clamp the dental implant system; however, loosening and breakage may occur owing to cyclic external loads. In this study, we considered the initial fastening condition in the pre-load analysis and then investigated the change in stress and contact surface status when applying external loads. After the application of the initial fastening load, we verified that the internal connection-type model exhibited a relatively lower stress distribution than that of the external connection-type one. Moreover, we found that the former model showed a lower stress concentration after the application of the external load. In addition, after the application of this load, we found that the higher the shear load acting on the implant system, the higher the possibility of loosening. The study results showed the change in stress distribution and contact surface according to the connection type of the dental implants and the phenomenon of loosening by cyclic loads. We expect that the results of this study will be useful for the study of reliability and design of dental implant systems.

표면처리별 S10T, 10.9HRC 고장력 볼트 세트의 체결 품질 연구 (The Joining Quality of High Strength Bolt, Nut and Washer Set (S10T & 10.9HRC) under the Surface Treatment Conditions)

  • 최윤오;석한길;홍현선
    • 한국표면공학회지
    • /
    • 제48권3호
    • /
    • pp.93-99
    • /
    • 2015
  • This test focuses on the correlations between joining axial force at non-room temperature and at room temperature according to the surface treatment (Geomet, Dacro, Green Kote, Armore Galv.). The quality characteristics of the fastening axial force required by the KSB 2819 and EN14399-10 standards were discussed. Surface treatment was implemented to S10T and 10.9HRC sets of bolts under the same environmental factors. Development for the stabilization of the fastening axial force required by each standard should continually be enforced, and the fastening and storage in the field should be maintained at room temperature. Managing stabilization of torque enumerated data is required after application of surface treatment. It is concluded that, by conducting the test of applying surface treatment to effectively manage, each lot-specific rate of axial force at room temperature conditions should be maintained below the maximum 4.47%. The decline rate of axial force should be maintained under 2.15% maximum, and the standard deviation of the room temperature condition should be maintained below 0.5.

체결장치 비선형 거동을 고려한 교량 단부에서의 체결장치 압상력 평가 (Evaluation of Uplift Forces Acting on Fastening Systems at the Bridge Deck End Considering Nonlinear Behaviors of the Fastening Systems)

  • 양신추;김학형;공정식
    • 한국철도학회논문집
    • /
    • 제20권4호
    • /
    • pp.521-528
    • /
    • 2017
  • 실제 체결장치는 들림하중이 작용할 때 압축하중이 작용할 때와 동일한 강성은 작은 하중범위 내에서 유지되고 어느 정도 들림하중이 커지면 매우 강한 비선형 거동특성을 보인다. 압상력 기준을 초과하는 개소들에서는 보통보다 매우 고가인 특수체결장치를 부설하여야하는데, 설계하고자하는 선로 전체구간에서 그 비용은 매우 크게 소요될 수 있다. 따라서 경제적 설계를 위하여 체결장치의 비선형 거동특성을 반영하여 압상력을 정확하게 평가할 필요가 있다. 본 연구에서는 현재 국내 콘크리트궤도에서 주로 사용되고 있는 일반 체결장치들(SFC와 System 300-1)을 대상으로 압상력 작용 시 거동특성을 파악하기 위하여 실내시험을 실시하였다. 시험결과를 토대로 수치해석에 적용하기 위한 체결장치의 비선형 하중-변위선도를 도출하였다. 기존의 선형모델과 더불어 도출된 비선형모델을 적용하여 교량단부의 변형에 따른 체결장치에 작용하는 압상력을 평가하였다. 또한 교량단부 체결장치 압상력에 미치는 영향요소인 침목간격, 교좌장치 중심으로부터 교량상판 최 끝단에 위치한 체결장치까지의 수평거리, 교량 거더높이 등에 대한 매개 변수연구를 통하여 이들 영향요소가 체결장치의 최대 압상력에 미치는 영향을 분석하였다. 평가결과 경제적인 궤도 설계를 위해서는 교량단부에 부설되는 체결장치의 사용성 검토 시에 체결장치의 비선형 특성이 반영될 필요가 있음을 알 수 있었다.