• Title/Summary/Keyword: failure zone

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Defect Detection in Friction Stir Welding by Online Infrared Thermography

  • Kryukov, Igor;Hartmann, Michael;Bohm, Stefan;Mund, Malte;Dilger, Klaus;Fischer, Fabian
    • Journal of Welding and Joining
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    • v.32 no.5
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    • pp.50-57
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    • 2014
  • Friction Stir Welding (FSW) is a complex process with several mutually interdependent parameters. A slight difference from known settings may lead to imperfections in the stirred zone. These inhomogeneities affect on the mechanical properties of the FSWed joints. In order to prevent the failure of the welded joint it is necessary to detect the most critical defects non-destructive. Especially critical defects are wormhole and lack of penetration (LOP), because of the difficulty of detection. Online thermography is used process-accompanying for defect detecting. A thermographic camera with a fixed position relating to the welding tool measures the heating-up and the cool down of the welding process. Lap joints with sound weld seam surfaces are manufactured and monitored. Different methods of evaluation of heat distribution and intensity profiles are introduced. It can be demonstrated, that it is possible to detect wormhole and lack of penetration as well as surface defects by analyzing the welding and the cooling process of friction stir welding by passive online thermography measurement. Effects of these defects on mechanical properties are shown by tensile testing.

Optimization of tube-to-bar dissimilar FRW of hydraulic valve spool steels and the weld strength properties and its AE evaluation (유공압 밸브 스풀용 강재의 관 대 봉 이종재 마찰용접의 최적화와 용접강도특성 및 AE평가)

  • 오세규;김현필;장홍근;오명석
    • Journal of Ocean Engineering and Technology
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    • v.11 no.1
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    • pp.24-35
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    • 1997
  • The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic as mechanical industry has been rapidly developed. The machining precision is in necessity for manufacturing the valve spools. They could be unstable in the quality by the conventional are welding. And also they have a lot of technical problems in manufacturing because their shapes are generally small. By the precision casting process such as lost wax process, the production cost may be increased. But by the friction welding technique, they will be able to be manufactured without such problems. This paper deals with the development of dissimilar friction welding optimization for the hydraulic or pneumatic valve spool by friction welding and a new approach of on real-time qualify evaluation by AE techniques.

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Algorithm Development of Level Crossing Obstacle Detection using Laser Radar Sensor (레이저레이더 센서를 이용한 철도 건널목 지장물 검지 알고리즘 개발)

  • Kim, Young-June;Baek, Jong-Hyen;Choi, Kyu-Hyung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.12
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    • pp.1813-1819
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    • 2013
  • Existing level crossing obstacle detecting system was installed using a laser beam. Level crossing obstacle detecting system using a laser beam that has been a problem in relation to safety and maintainability failure according to weather conditions. We proposed laser radar level crossing obstacle detecting system as a way to overcome problem, and we developed an algorithm for this. Level crossing obstacle detecting system using a laser radar sensor algorithm is robust to external environment and a shadow zone does not exist. Sensor part of the laser radar level crossing obstacle detecting system of these is made up by the image processing unit and laser radar sensor, it operations by receiving train entering information from the control unit. In this paper, we proposed a detecting algorithm with calculation of the size of the laser radar sensor. Based on this, we were performance test on the basis of the scenario by making a prototype. In the future, laser radar level crossing obstacle detecting system to ensure the safety and reliability through the field test.

Shear strengthening of reinforced concrete beams with rectangular web openings by FRP Composites

  • Abdel-Kareem, Ahmed H.
    • Advances in concrete construction
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    • v.2 no.4
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    • pp.281-300
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    • 2014
  • This study presents the experimental results of twenty three reinforced concrete beams with rectangular web openings externally strengthened with Fiber Reinforced Polymers (FRP) composites bonded around openings. All tested beams had the same geometry and reinforcement details. At openings locations, the stirrups intercepted the openings were cut during fabrication of reinforcement cage to simulate the condition of inclusion of an opening in an existing beam. Several design parameters are considered including the opening dimensions and location in the shear zone, the wrapping configurations, and the amount and the type of the FRP composites in the vicinity of the openings. The wrapping configurations of FRP included: sheets, strips, U-shape strips, and U-shape strips with bundles of FRP strands placed at the top and sides of the beam forming a fan under the strips to achieve closed wrapping. The effect of these parameters on the failure modes, the ultimate load, and the beam stiffness were investigated. The shear contribution of FRP on the shear capacity of tested beams with web openings was estimated according to ACI Committee 440-08, Canadian Standards S6-06, and Khalifa et al. model and examined against the test results. A modification factor to account for the dimensions of opening chords was applied to the predicted gain in the shear capacity according to ACI 440-08 and CSA S6-06 for bonded Glass Fiber Reinforced Polymers (GFRP) around openings. The analytical results after incorporating the modification factor into the codes guidelines showed good agreement with the test results.

Diagnosis of cracking in T23 welds for power plant application (보일러용 고강도 T23강의 용접부 손상 원인 분석)

  • Park, Ki-Duck;Ahn, Jong-Suk;Shin, Dong-Hyeok;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.61-61
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    • 2009
  • This paper has been performed in order to figure out the reason of failure in T23 weldments used for boiler tube at 550 $^{\circ}C$. Defects such as cracks and cavities occurred in CGHAZ (coarse grain heat-affected-zone) and multi pass of weld metal, and these crack propagated along grain boundary. Microstructure evolution such as grain growth and carbide precipitation was investigated by optical microscope (OM), transmission electron microscope(TEM). Moreover, Auger electron spectroscope (AES) was employed in order to examine segregation along the grain boundaries. There is significant difference in grain size and precipitation distribution in the region where cracking took place. In addition, sulfur segregation was observed. Based on the results of this investigation, it has been possible to establish that this type of cracks were consistent with reheat cracking and creep damage. Selection of optimal filler metal, heat input, and PWHT temperature is required for prevention in order to avoid this type of cracking.

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International Research on Geotechnical Risk & Landslide Hazards (지반공학적 재해 및 산사태 위험도 분석에 관한 연구)

  • Yoon, Gil-Lim;Yoon, Yeo-Won;Kim, Hong-Yeon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.444-455
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    • 2009
  • Great concerns on geotechnical risk & hazard assessment have been increased due to human and economic damage by natural disasters with recent global climate changes. In this paper, geotechnical problems in particular, landslides which is interested in European countries and North America, were mainly discussed. For these, 18 key topics on geotechnical risk and hazards which had been discussed at the LARAM 2008 workshop in Italy were analyzed after grouping by subjects. Main topic contents consisted of applications such as field measurement, early warning systems, uncertainty analysis of parameters using radar, optical data and statistical theory and so on. And the problems related to analysis of vulnerability and deformation due to earthquakes, investigation of gas zone using seismic reflection data in a landslide area, risk quantification and hazard assessment of landslide movements and multi-dimensional analysis for stability of complex slopes were attracted. Also, there were studies on risk matters of cultural heritage, the blockglide of clayey ground, simulations of debris flows based on GIS, quantification of the failure processes of rock slopes, a meshless method for 3D crack modelling, and finally risk assessment for cryological processes due to global warming.

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Bearing capacity factor Nγ for a rough conical footing

  • Khatri, Vishwas N.;Kumar, Jyant
    • Geomechanics and Engineering
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    • v.1 no.3
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    • pp.205-218
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    • 2009
  • The bearing capacity factor $N_{\gamma}$ is computed for a rough conical footing placed over horizontal ground surface. The axisymmetric lower bound limit analysis formulation, in combination with finite elements and linear programming, proposed recently by the authors is used in this study. The variation of $N_{\gamma}$ with cone apex angle (${\beta}$), in a range of $30^{\circ}-180^{\circ}$, is obtained for different values of ${\phi}$; where ${\phi}$ is soil friction angle. For ${\phi}<30^{\circ}$, the magnitude of $N_{\gamma}$ is found to decrease continuously with an increase in ${\beta}$ from $30^{\circ}$ to $180^{\circ}$. On the other hand, for ${\phi}>30^{\circ}$, the minimum magnitude of $N_{\gamma}$ is found to occur generally between ${\beta}=120^{\circ}$ and ${\beta}=150^{\circ}$. In all the cases, it is noticed that the magnitude of $N_{\gamma}$ becomes maximum for ${\beta}=30^{\circ}$. For a given diameter of the cone, the area of the plastic zone reduces generally with an increase in ${\beta}$. The obtained values of $N_{\gamma}$ are found to compare quite well with those available in literature.

A Study of Low Cycle Fatigue Properties in CR60,SM50Q Steel and the Weldments (CR60강, SM58Q강과 그 용접부의 저사이클 피로특성)

  • 김창주;염태동;유인석;위창욱
    • Journal of Welding and Joining
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    • v.12 no.1
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    • pp.73-79
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    • 1994
  • Low cycle fatigue test was performed by companion specimens method to compare the properties of cyclic strain for the weldments of controlled rolling steel CR60 and welding structural steel SM58Q. And the result does not showed any difference of low cycle fatigue life between weldments. Especially, the values of coefficient of cyclic plastic strain $C_{p}$ and exponent of cyclic plastic strain $K_{p}$ of heat affected zones of CR60 steel and SM58Q steel were same. And $C_{p}$ and $K_{p}$ of CR60 steel were equal to the values of weld it means a good combination between the base metal, the heat affected zone and the weld of CR60 steel.eel.eel.

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열수변질 점토맥과 산사태

  • Jo, Hwan-Ju;Jeong, Gyeong-Mun;Jo, Ho-Yeong
    • Mineral and Industry
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    • v.29
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    • pp.56-66
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    • 2016
  • In Korea, where hydrothermal alteration zones are widely distributed, clay veins formed by hydrothermal alteration processes on natural slopes or artificial slopes can play an important role in the slope stability. When the surface water infiltrates the ground where the clay vein exists, the pore water pressure in the ground can be locally increased due to impermeable properties of clay minerals. Infiltration of the surface water induces the increase in the pore water pressure, which can cause erosion of the fine clay particles. The eroded clay particles flow and deposit in an area where the flow velocity is slowed down. Where clay minerals are deposited, ground water can leak due to an increase in local pore pressures, which can cause slope failure. In this paper, studies related to hydrothermal clay vein and landslide are introduced.

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Analysis on Theme Park Using Experiential Marketing and Sponsorship Marketing : The case of Kidzania (체험마케팅과 스폰서십마케팅을 활용한 테마파크의 운영 분석 : 직업체험 테마파크 키자니아 사례를 중심으로)

  • Kwag, Kyoung-Hee
    • The Journal of the Korea Contents Association
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    • v.12 no.11
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    • pp.432-445
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    • 2012
  • Company cooperates with amusement parks to do experience marketing for it's product and service. Company can reduce risk from marketing failure and amusement park can get economic support from company. So sponsorship between company and amusement park is 'win-win' relationship. This relationship finally makes new paradigm of amusement park industry, named 'Kidzania'. This research analyzes experience zone of 'Kidzania' using 'experience economy' by Pine II, B. Joseph and Gillmore, James H. I'll find sponsorship management of this amusement park and make a proposal that how to maximize the effect of amusement park.