• Title/Summary/Keyword: failure testing

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Field Inspection of Phase-Array Ultrasonic for PolyEthylene Electrofusion Joints

  • Kil, Seong-Hee;Jo, Young-Do;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.16 no.1
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    • pp.22-25
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    • 2012
  • Welding and/or fusion in polyethylene(PE) system made on site is focused on the control of the welding or fusion process to follow proper procedure. The process control is important, but it is not sufficient for the long term reliability of a pipe system. To achieve the rate of failure close to zero, Non Destructive Testing(NDT) is necessary in addition to joining process control. For electrofusion joints several non-destructive testing methods are available. The ultrasonic phased array technique is possible to detect various defects including wire deviations and regions with lack of fusion. In this studies, testing was carried to detect the defect after electrofusion joining of polyethylene piping is utilized by the ultrasonic phased array technique. From testing data, ultrasonic phased array technique is recommended as a reliable non-destructive testing method.

A Study on Operational Software Development and Calibration of Multi-Axis Vibration Testing Device (다축 제어용 가진기의 구동소프트웨어 개발 및 보정에 관한 연구)

  • 정상화;김재열;류신호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.143-151
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    • 2001
  • In the recent day, fatigue life prediction techniques play a major role in the design of components in the ground vehicle industry. Full scale durability testing in the laboratory is an essential of any fatigue life evaluation of components or structure of the automotive vehicle. Component testing is particularly important in todey's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, Multi-axis durability testing device is used to carry out the fatigue test. In this paper, The operation software for simultaneously driving Multi-axis vibration testing device is developed and the input and output data are displayed in windows of PC controller with real time. Moteover the characteristics of the displacement and the load of Multi-axis actuators are calibrated separately.

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Developing an Optical Testing Method for Space Telescopes

  • Kim, Young-Soo
    • Journal of the Optical Society of Korea
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    • v.5 no.3
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    • pp.70-75
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    • 2001
  • Next Generation Space Telescope (NGST) is under design study for proposed launch around 2008. It will take over the task of Hubble Space Telescope (HST) and provide much more detailed information about celestial objects. Present large telescopes both in space and on the ground contain aspheric mirrors, called Ritchey-Chretien type. As the size of the telescope becomes larger and the optical quality is requested to be higher, reaching the diffraction limit, more accurate optical testing methods are required. However, there are few testing methods which can achieve the required accuracy for aspheric optics, and none of them has achieved it with certainty. The failure of producing the primary mirror of the Hubble Space Telescope to meet specification is a good example. Moreover, testing aspheric mirrors of large convex form adds the difficulty to extreme. In this paper, space telescopes and large ground-based telescopes are surveyed and testing methods for aspheric optics are reviewed. a method of testing aspheric convex mirrors is suggested.

An Analysis for Failure Mechanisms and Strength Evaluation on Brazed Joint (브레이징 접합부의 강도평가 및 고장분석)

  • Kang Ki-Weon;Shim Hee-Jin;Lee Byung-Jei;Jhang Kyung-Yung;Kim Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1298-1304
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    • 2006
  • The present paper is aiming at the evaluation for failure mechanisms and static strength of brazed joints used in household electronics. For these purposes, the failure analysis was performed on the various brazed joints, through the bursting, the micro-Victors hardness tests and 3-dimensional X-ray technique. The failure modes of brazed joints were classified into two different types, based on the results of bursting pressure test by means of self-designed internal-pressure testing machine. Their failure mechanism was dependent on the relationship between heat effect occurred in manufacturing process and internal flaws such as incomplete penetration and pin hole. Also, a finite element analysis was performed to evaluate the stress distribution with respect to the heat and the internal flaws.

Wind turbine testing methods and application of hybrid testing: A review

  • Lalonde, Eric R.;Dai, Kaoshan;Lu, Wensheng;Bitsuamlak, Girma
    • Wind and Structures
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    • v.29 no.3
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    • pp.195-207
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    • 2019
  • This paper presents an overview of wind turbine research techniques including the recent application of hybrid testing. Wind turbines are complex structures as they are large, slender, and dynamic with many different operational states, which limits applicable research techniques. Traditionally, numerical simulation is widely used to study turbines while experimental tests are rarer and often face cost and equipment restrictions. Hybrid testing is a relatively new simulation method that combines numerical and experimental techniques to accurately capture unknown or complex behaviour by modelling portions of the structure experimentally while numerically simulating the remainder. This can allow for increased detail, scope, and feasibility in wind turbine tests. Hybrid testing appears to be an effective tool for future wind turbine research, and the few studies that have applied it have shown promising results. This paper presents a literature review of experimental and numerical wind turbine testing, hybrid testing in structural engineering, and hybrid testing of wind turbines. Finally, several applications of hybrid testing for future wind turbine studies are proposed including multi-hazard loading, damped turbines, and turbine failure.

Reliability Assessment of Machine Tools Using Failure Mode Analysis Programs (고장모드 분석 프로그램을 통한 공작기계의 신뢰성 평가)

  • Kim Bong-Suk;Lee Soo-Hun;Song Jun-Yeob;Lee Seung-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.15-23
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    • 2005
  • For reliability assessment for machine tools, failure mode analyses by two viewpoints were studied in this paper. First, this study developed the reliability data analysis program, which searches f3r optimal failure distribution like failure rate or MTBF(Mean Time Between Failure) using failure data and reliability test data of mechanical parts in the web. Moreover, this data analysis program saves both failure data or reliability data and their failure rate or MTBF for database establishment. Second, this paper conducted failure mode analysis through such performance tests as circular movement test and vibration testing for machine tools when reliability data is not available. A developed web-based analysis program shows correlations between failure mode and performance test result and also accumulates all the data. These kinds of data analysis programs and stored data furnish valuable information for improving the reliability of mechanical system.

A study on Analysis of Contact erosion at a Magnetic Contactor with the Use of Regression Analysis (회귀분석을 이용한 전자접촉기의 접점소모 분석에 대한 고찰)

  • Klm, Myoung-Seok;Ryu, Haeng-Su;Han, Gyu-Hwan
    • Proceedings of the KIEE Conference
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    • 2003.10b
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    • pp.116-118
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    • 2003
  • This paper describes a Accelerated Life Test (ALT) with the electrical contact erosion suitable to the evaluations of high-reliability and durability devices such as magnetic contactor. Recently, an electrical devices company was interested in accelerated life test (ALT), the product liability (PL) and the short-term testing model of electrical life test (ELT). In order to estimate a model for testing fee and period, need to the statistical analysis method with the acceleration factor(AF). Usually customer/manufacturer regard their device failure to the over-current or heavy duty condition, while devices view shape of contact erosion owing to operational duty problem. In this paper, additional method of evaluation estimated the operated cycles by weight of contact erosion with a used of regression analysis by MINITAB.

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Runtime Software Monitoring Based on Binary Code Translation for Real-Time Software

  • Choi, Kiho;Kim, Seongseop;Park, Daejin;Cho, Jeonghun
    • Journal of Information Processing Systems
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    • v.15 no.6
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    • pp.1462-1471
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    • 2019
  • Real-time embedded systems have become pervasive in general industry. They also began to be applied in such domains as avionics, automotive, aerospace, healthcare, and industrial Internet. However, the system failure of such domains could result in catastrophic consequences. Runtime software testing is required in such domains that demands very high accuracy. Traditional runtime software testing based on handwork is very inefficient and time consuming. Hence, test automation methodologies in runtime is demanding. In this paper, we introduce a software testing system that translates a real-time software into a monitorable real-time software. The monitorable real-time software means the software provides the monitoring information in runtime. The monitoring target are time constraints of the input real-time software. We anticipate that our system lessens the burden of runtime software testing.

A Special Pre-Service-Inspection Using Radiographic Testing(RT) for Brazing Fitting Uused in Aircraft Hydraulic System

  • Kim, Gyu-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.271-281
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    • 2010
  • Brazing fitting which is one of the aircraft hydraulic power system components is widely used for saving weight and achieving higher reliability. Any inherent defects or damage of fitting can cause system failure and/or physical damage of human body due to highly pressurized fluid. Radiographic testing(RT) technique and additional micro-structure investigation on cut-away surfaces have been accomplished to find out some defect-like-inhomogeneity in the fittings. The radiography results showed that some defect-like-inhomogeneity existed inside body. Additional micro-structure investigation on cut-away surface reveals that the inhomogeneity is due to internal voids. In this study, it can be is said that RT technique can be a useful tool for field acceptance test of hydraulic brazing fitting in short time.

Prediction of Customer Failure Rate Using Data Mining in the LCD Industry (LCD 디스플레이 산업에서 데이터마이닝 알고리즘을 이용한 고객 불량률 예측)

  • You, Hwa Youn;Kim, Seoung Bum
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.5
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    • pp.327-336
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    • 2016
  • Prediction of customer failure rates plays an important role for establishing appropriate management policies and improving the profitability for industries. For these reasons, many LCD (Liquid crystal display) manufacturing industries have attempted to construct prediction models for customer failure rates. However, most traditional models are based on the parametric approaches requiring the assumption that the data follow a certain probability distribution. To address the limitation posed by the distributional assumption underpinning traditional models, we propose using parameter-free data mining models for predicting customer failure rates. In addition, we use various information associated with product attributes and field return for more comprehensive analysis. The effectiveness and applicability of the proposed method were demonstrated with a real dataset from one of the leading LCD companies in South Korea.