• Title/Summary/Keyword: factory workers

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Design for Smart Safety Management System: from Worker and Mobile Equipment Perspectives (시스템엔지니어링 기반의 스마트 안전관리 시스템설계: 작업자와 이동 장비를 중심으로)

  • Kim, Hyoung Min;Yoon, Sung Jae;Hong, Dae Guen;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.11 no.2
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    • pp.41-49
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    • 2015
  • Industrial safety is one of the crucial agenda for Government as well as Manufacturing Industry. To cope with the needs, a great deal of policies and technical implementation have been proposed and implemented. With a great increasing attention on the Industry 4.0 and Smart Factory, industrial safety has received as a crucial agenda by the manufacturing industry in particular. Up until now, almost all of them have been made from the environmental aspects, rather than operator or workers. In this paper, we present our research results how to increase the workers' safety via smart factory technology, such as IoT and CPS. Our approach has been to see the problem from SE perspectives, to draw the real issues from the various stakeholders, and define how to solve the problem based on the emerging technologies. The developed systems can give conceptual framework for the 'smart' industrial safety system by providing solution architecture for how to monitor the location of workers, and moving equipments, and generate solutions how to avoid safety problems between them if detected.

Decrease in Stress Response and Related Factors After Transition to Consecutive Day Shift from Day and Night Shift: A Motor Assembly Factory Case (주야2교대제에서 주간연속2교대제로의 전환 후 스트레스반응의 감소와 관련인자: 일개 완성차 제조사의 사례)

  • Song, Hansoo
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.26 no.4
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    • pp.426-435
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    • 2016
  • Objectives: The major objective of this study was to analyze stress response after a change to consecutive day shifts from day and night shifts in a motor assembly factory. Methods: Using a survey conducted by a labor union, we collected data on stress response index(SRI), lifestyle factors, work-family conflict and job stress before and after a shift system change. We analyzed the transition on the SRI among 222 workers. The cut-off point for the SRI was a T-score over 60. Results: The high risk stress response group was 20.3% of the population before the shift system change. After the shift system change it decreased to 11.3%. After the shift system change, social support improved, leisure time became more sufficient, work-family conflict declined, and sleep quality in the night shift week improved. In multivariable linear regression, among workers under 40 years old sleep quality on night shift, leisure time sufficiency, social support and work-family conflict contributed to the improvement of stress response. Among workers over 40, work-family conflict contributed to the improvement of stress response. Conclusions: The change to consecutive day shifts improved stress response and mediated with improved nighttime sleep, decreased work-family conflict, increased leisure time and improved work-family conflict.

Anomalous Records Detection in Process Data Using Robust Linear Regression (로버스트 선형 회귀를 이용한 공정 데이터의 이상 기록 탐지)

  • Jung, Jin-uk;Jin, Kyo-hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.05a
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    • pp.513-515
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    • 2022
  • Manufacturing data collected using IoT devices in a smart factory environment is generally reliable except for noises caused by external factors. However, unlike manufacturing data that is collected mechanically, process data manually recorded by field-workers can cause problems such as the misspelled entries or the missing entries. Therefore, process data must be validated before being used as training data for artificial intelligence models. In this paper, based on the fact that which is a linear relationship between the power consumption of the MCT machine and the production of the product recorded by the field-workers, we detect anomalous records of the workers using robust linear regression.

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Man-Machine Interface Device for Dismantling Factory

  • Yi, Hwa-Cho;Park, Jung-Whan;Park, Myon Woong;Nam, Taek-Jun
    • Clean Technology
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    • v.23 no.3
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    • pp.248-255
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    • 2017
  • In dismantling factories for recycling, it is important to input actual working data to a personal computer (PC) in order to monitor the work results and related recycling rate of the inputs. This should be performed with a keyboard, a mouse, or other devices. But when a worker is working in the factory, it could be bothersome or time consuming to go to the PC. Especially, workers who works at dismantling factories have a generally low education level are scared to use a PC, which could be used as a pretext for not using the PC. In some cases, data input is performed by a worker after the day's job. In this case, it could take additional time, the worker can make more mistakes, and the data could be unreliable. In this study, we developed a man-machine interface (MMI) device using a safety helmet. A joystick-like device, pushbuttons, and a radio frequency (RF) device for wireless communication is equipped in a safety helmet. This MMI device has functions similar to a PC mouse, and it has a long communication distance. RF is used because it consumes less battery power than Bluetooth. With this MMI device, workers need not go to a PC to input data or to control the PC, and they can control the PC from a long distance. The efficiency of PCs in a factory could be increased by using the developed MMI system, and workers at the dismantling factories could have less reluctance in using the PC.

Pilot Study for the Assessment of Physical Fitness among Male Workers in a TV Component Manufacturing Factory (일부 TV부품 제조업체 남자 근로자들의 체력평가 기초연구)

  • Choi, Gwang-Seo;Lee, Young-Ha;Kim, Sung-Hie;Woo, Kuck-Hyeun;Han, Gu-Wung;Kim, Doo-Hie
    • Journal of Preventive Medicine and Public Health
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    • v.27 no.3 s.47
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    • pp.531-545
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    • 1994
  • In a TV component manufacturing factory, 102 male workers aged $20{\sim}39$ years old were participated in testing for physical fitness. At the same time, worker's periodic health examination was done. Test battery for physical fitness include grip strength, trunk flexion, standing long jump, side step, single leg balance with eye close, push ups and Harvard step test. As a result of testing for physical fitness, synthetically, there is no difference between manufacturing workers and officers. By bioelectrical impedance test, it means a declining tendency to all 7 factors in the obese workers, and so, it is important for obese workers not only to promote physical fitness but also to promote health. Excluding grip strength and single leg balance with eye close, 5 fitness factors are negatively associated with degree of diastolic Blood pressure, but it is statistically not significant. And levels of sGOT & sGPT have no association with physical fitness factors.

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Total Phenol Value in Urine for the Phenol Resin Workers (석탄산 수지 작업자의 뇨중 석탄산총량과 증상)

  • Ahn, Kyu-Dong;Kim, Doo-Hie
    • Journal of Preventive Medicine and Public Health
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    • v.19 no.2 s.20
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    • pp.224-232
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    • 1986
  • This study was conducted to evaluate health consequences of phenol resin workers for 6 weeks from February 21, to March 28, 1986. The subject population was 26 in a factory with phenol resin and control group was 30 non-exposed workers who were working in the other factory. The biological parameters chosen for this study were phenol concentration in working room-air, total phenol level in urine and BUN of phenol resin workers. The phenol concentration in working room-air and total phenol in urine were significantly correlated (r=0.791, p<0.01). The frequency of symptom and sign in phenol resin workers were higher than control group. The frequent symptom and sign were coughing, weight loss, poor appetite, headache, dyspnea, eye irritation and tinnitus, in order. Total phenol in urine was not reversed to normal range in spite of interruption of exposure for 4 days. The BUN value in blood and total phenol in urine were not correlated.

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Influencing Factors that Affect the Biological Monitoring of Workers Exposed to N,N-Dimethylformamide in Textile Coating Factories (섬유코팅업종사 근로자에서 디메틸포름아미드의 폭로에 의한 생물학적 모니터링에 영향을 미치는 인자)

  • Chung, In-Sung;Kim, Jong-Ghan;Choi, Sang-Kug;Bae, Jong-Youn;Lee, Mi-Young
    • Journal of Preventive Medicine and Public Health
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    • v.39 no.2
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    • pp.171-176
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    • 2006
  • Objectives : The objective of this study is to assess the factors influencing biological monitoring of textile coating factory workers exposed to N,N-dimethylformamide(DMF). Methods : We studied 35 workers who were occupationally exposed to DMF from 9 textile coating factories. The study was carried out in two phases; summer and winter. While air concentration of DMF, temperature and humidity were assessed in order to monitor the atmospheric conditions, biological monitoring was done to determine the internal dose by analyzing the N-methylformamide(NMF) collected from urine at the beginning and end of the shift. Questionnaires and medical surveillance were also obtained during the two phases. Results : Median air concentrations of DMF in winter and summer were 1.85 ppm and 2.78 ppm respectively. Also the difference between the urinary NMF concentration at the beginning and end of the shift $({\Delta}NMF)$ was always significant in each season (P < 0.001). The correlations between log DMF in air, log end-of-shift urinary NMF (r=0.555, P < 0.001) and log ${\Delta}NMF$ (r = 0.444, P < 0.001) was statistically significant in summer. The temperature, humidity, a shift system and different styles of clothing worn were significantly different during the two phases. In a multivariate analysis, temperature and the concentration of DMF in the air were the main factors influencing biological monitoring of textile coating factory workers. Conclusions : Concerning more comprehensive prevention measures to reduce exposure for those workers occupationally exposed to DMF, dermal exposure conditions such as temperature and humidity together with the air concentration of DMF should be assessed and biological monitoring is necessary to reduce adverse health effects, especially during the summer.

General Characteristics and Attitude Toward Sex of the Teenage Female Workers (10대 근로여성의 특성 및 성에 대한 태도 연구)

  • Hong, Moon-SIk;Suh, Moon-Hee
    • Korean Journal of Health Education and Promotion
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    • v.3 no.1
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    • pp.56-62
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    • 1985
  • This paper attempts to search demagraphic and socio characteristics of unmarried female workers aged 15-19 years using the data of unmarried female factory workers' survey made by the Korea Institute for Population and Health. Total number of female workers analysed for the study is 250, most of them finished high school(58 percent) or middle school(37 percent). Their average monthly income is 97,000 won and the income is mainly used for self-support, family support and saving for future plan. While 67 percent of the respndents have had experience of association with opposite sex, most of them insisted that purity of female should be kept until marriage As result, sex and population education program for those young female workers should be strengthened in consideration with their age characteristics.

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The study about the prevalence rate of carpal tunnel syndrome of some workers in a viscose rayon factory company (모 인견사 제조업체 근로자의 카팔터널증후군 유병율에 관한 연구)

  • 이은실;이원진;정민근
    • Proceedings of the ESK Conference
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    • 1993.04a
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    • pp.100-109
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    • 1993
  • To investigate the work-relatedness of carpal tunnel syndrome of some workers at packing department in a rayon manufacturing company, reseracher studied the symptoms and physical sign related to carpal tunnel syndrome of the workers at packing, ysrning, and washing department. The results are as follows: 1. By the results of ergonomic study, the packing work had the considerable probability to develop the carpal tunnel syndrome. 2. The prevalences of symptoms, physical sign and case by definition were higher in woman workers than in man workers. 3. In female workers, the age-agjusted prevalence rates of symptoms were 11.6/1, 000 in workers at washing department, 111.6/1, 000 in workers at packing department, and 70.1/1, 000 in workers at yarning department. In male workers, the age- adjusted rates of symptoms were 92.1/1, 000 in workers at washing department, 210.1/1, 000 in workers at packing and delivery department, and 0.0/1, 000 in workers at yarning department. 4. In female workers, the age-adjusted prevalence rates of physical signs were 119.5/1, 000 in workers at washing department, 104.4/1, 000 in workers at packing department, and 84.5 in workers at yarning department. In male workers, the age-adjusted rates of physical signs were 65.7/1, 000 in workers at washing department, 59.0/1, 000 in workers at packing and delivery department, and 176.9/1, 000 in workers at yarning department. 5. In female workers, the age- adjusted prevelence rates of carpal tunnel cases by case definition were 123.1/1, 000 in workers at washing department, 1117.2/1, 000 in workers at packing department, and 60.2/1, 000 in workers at yarning department. In male workers, the age-adjusted of cases were 355.9/1, 000 in workers at packing and delivery department, and 0.0/1, 000 in workers at other two departments. 6. The most of female workdrs at washing departmentn had the work history at packing department. 7. We concluded the carpal tunnel syndrome of female workers at packing department were work related.

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Trend and direction for plant factory system (식물공장 시스템의 동향과 발전방향)

  • Kim, Jae-Whune
    • Journal of Plant Biotechnology
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    • v.37 no.4
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    • pp.442-455
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    • 2010
  • Plant factory is the fruit of the most advanced modern agricultural technology. This is a crop-producing technology that controls systematically sowing, cultivating, and harvesting crops within an indoor factory. Growing crops in a factory has advantages over traditional farming because it produces safer crops all year around due to clean environment and it is easier to hire workers at the factory. Developed countries has invested actively in this field for several decades because its economical and industrial impact are predicted to be enormous. Recently, Korea also begins to investigate this field actively to develop a system that may be competitive at global market, using technologies and human resources that Korea already has. The plant factory technology is currently less competitive than traditional farming because it requires a large initial investment and management cost and lacks cultivation technologies for various crops. However, I believe in solving these problems if plant biotechnologists participate in developing the plant factory system. If this technology is developed well in Korea, then it will play a great role in solving food and environmental issues.