• Title/Summary/Keyword: extrusion processing

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Changes on the Fine Structure of PBT Sheets with Various Drawing Methods (PBT시트의 연신 방법에 따른 미세구조 변화)

  • Lee, Sun-Hee;Cho, Hyun-Hok;Kazuo Nakayama
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.10b
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    • pp.197-198
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    • 2003
  • Poly(butylene terephthalate)(P5T) has long history as an engineering thermoplastic. PBT was first introduced commercially to the market place as an injection molding resin about 1969 by Celanese Plastics in the U.S.A. It is still widely used as a molding resin. Processing or forming methods for solid-phase deformation, such as stretching, hydrostatic extrusion. roller stretching, rolling, and so on can improve the mechanical properties effectively. (omitted)

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Experiment of tong-neck Flange Cold Forging Process Using Plasticine (플라스티신을 이용한 롱넥 플랜지 냉간 단조 공정의 모사 실험)

  • 이호용;임중연;이상돈
    • Transactions of Materials Processing
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    • v.10 no.1
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    • pp.67-74
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    • 2001
  • The cold forging process to produce a long-neck flange is investigated by using model material test. The two stage process with optimum design condition is examined using plasticine, which is suitable to model steel at room temperature. The similarity theory is employed to estimate the forging load of each sequence by strict application of similarity condition between steel(AISI 1015) and plasticine material The model test results are compared with the simulation results and shows good agreement. The proper forging process with least forming energy can be resulted in $25^{\circ}$ of extrusion semi-die angle.

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정사각형재의 평금형 압출시 공정조건의 변화에 따른 하중과 유동양상에 대한 실험 적 연구

  • 김동권;김영득;배원병;김영호
    • Transactions of Materials Processing
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    • v.5 no.2
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    • pp.97-104
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    • 1996
  • It is very important to obtain the knowledge of loads and flow patterns in most processes because these information are the fundamental data of die design and process design. The objective of present study is to investigate loads and metal flow patterns for various process conditions in flat die extrusion of square-bars from circular billets. For analyzing the metal flow patterns of the billets photo etching is used on sections of split specimen. From this method metal flow patterns are analyzed for various area reductions friction factors and punch stroke through the process from initial-stage to final-stage. Experiments are carried out with hard solder billets at room temperature.

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Temperature-dependence of Mechanical Properties of Die Steel STD61 (금형강 STD61의 온도에 따른 기계적 성질의 변화)

  • 여은구;이용신
    • Transactions of Materials Processing
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    • v.13 no.5
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    • pp.435-440
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    • 2004
  • The temperature in hot forming of metallic materials, such as hot extrusion and hot forging, ranges from $300^{\circ}C$ to $900^{\circ}C$. Correspondingly, the die also exhibits high temperatures close to that of a work piece and its life is limited generally by high temperature fatigue. Thus, the analysis of high temperature fatigue would need the mechanical properties over the wide ranges of temperature. However, very few studies on the high temperature fatigue of brittle materials have been reported. Especially, the study on the fatigue behavior over such transition temperature regime is very rare. In this paper, the stress-strain curves and stress-life curves of a die steel such as STD61 are experimentally obtained. The wide ranges of temperature from $300^{\circ}C$ to $900^{\circ}C$ are considered in experiments and the transition temperature zone is carefully examined.

A Study on Tensile Strength According to Various Output Conditions of PLA+ Materials Using 3D Printing (3D 프린팅을 이용한 PLA+ 소재의 다양한 출력 조건에 따른 인장강도에 대한 연구)

  • Na, D.H.;Kim, S.G.
    • Transactions of Materials Processing
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    • v.31 no.2
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    • pp.89-95
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    • 2022
  • 3D printing products manufactured by material extrusion are used in many industrial fields recently. However, these products are difficult to use in the field due to their low tensile strengths. In order to solve this problem, research on improving the tensile strength of the output using a 3D printer has been continuously conducted. In this study, we performed a tensile test using Universal Testing Machine according to infill pattern, nozzle temperature, bed temperature, and printing speed conditions. Results revealed that tensile specimen of concentric shape had the highest tensile strength in infill pattern condition and that the tensile strength increased linearly with increasing nozzle and bed temperatures. However, the tensile strength decreased with increasing printing speed. Consequently, we confirmed that tensile strength could be increased and decreased depending on output conditions of 3D printing.

Effect of Processing Cotton Straw Based Complete Diet with Expander-extruder on Performance of Crossbred Calves

  • Kirubanath, K.;Narsimha Reddy, D.;Nagalakshmi, D.
    • Asian-Australasian Journal of Animal Sciences
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    • v.16 no.11
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    • pp.1572-1576
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    • 2003
  • A growth trial of 180 days was conducted on 18 crossbred calves (6-9 months, $73.48{\pm}6.52kg)$ by randomly allotting to two complete diets and a conventional diet (6 in each group). The complete diets were formulated containing 40 per cent cotton straw, one processed in mash form and other subjected to expander-extruder pelletization (EEP). These two complete diets were compared with conventional system of feeding under which concentrate mixture and cotton straw were fed separately in a 60:40 ratio. The calves on EEP complete diet consumed more (p<0.01) DM in comparison to other two groups. The DMI per 100 kg body weight was similar among all the diets. The ADG was significantly (p<0.01) higher in calves fed EEP complete diets (815.4 g) followed by mash (627.0 g) in comparison to conventional diet (464.9 g). The DM intake per kg metabolic body weight was higher (p<0.01) on complete diet than conventional diet. The intakes of DCP (p<0.05), TDN (p<0.01), and ME (p<0.01) per kg metabolic body weight were significantly higher on EEP complete diet in comparison to mash and conventional diet. The water intake per kg DM intake was comparable among all the diets. The efficiency of DM utilisation was higher p (<0.05) on EEP complete diet (5.84) in comparison to conventional diet (7.41), whereas on mash diet it was intermediate (6.68). The efficiency of DCP utilization was similar in mash and EEP complete diet fed groups, which was higher (p<0.05) than that of the conventional diet. Expander-extrusion though increased the cost of production it reduced the cost of feed per unit live weight gain by 12.28% in comparison to its mash form and by 16.76% when concentrate and cotton straw were fed separately. The results indicated that blending of cotton straw along with concentrates in a complete diet increased the palatability of the straw in comparison to conventional system and expander extruder processing of cotton straw based complete diet gave better growth performance and may form an economic ration for growing crossbred calves.

Quality Characteristics and Manufacture of Extruded Noodles Mixed with Cereals (잡곡을 이용한 압출면의 제조와 품질특성)

  • Hwang, In-Guk;Jeong, Heon-Sang
    • The Korean Journal of Food And Nutrition
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    • v.25 no.3
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    • pp.685-690
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    • 2012
  • We conducted this study to investigate the quality characteristics of extruded noodles(EN) mixed with cereals. The EN were evaluated for cooking properties(weight, water absorption, volume, and turbidity), Hunter's color values, texture characteristics, and sensory characteristics. The cooked weight, water absorption, and volume of the cooked EN were significantly decreased relative to that of control noodles, whereas the turbidity increased. Hunter's color L- and b-value of EN were decreased compare with the control noodles, but a-value was increased. Hunter's color L-value of cooked EN was increased, whereas a- and b-value was increased. The texture characteristics(hardness, adhesiveness, springiness, gumminess, and chewiness) of the cooked EN-2 and EN-3 were similar to the cooked control noodles. A sensory characteristics (appearance, flavor, texture during mastication, taste, and overall quality) of EN-1 were significantly decreased relative to that of control noodles, but EN-2 and EN-3 was not different to control noodles. As the results of this study indicate that extrusion processing could be used to make the EN mixed with cereals.

Changes in Chemical Composition and Biological Activities of Oriental Crude Drugs by Food Processing Techniques IV - Increase in 5-HMF Content of Aurantii nobilis Pericarpium During Roasting Process - (식품학적 가공에 의한 생약의 성분 및 활성 변화 IV - Roasting처리에 의한 진피 중 5-HMF 함량증가 -)

  • Ni, Qinxue;Hur, Jong-Moon;Choi, Sun-Ha;Yang, Eun-Ju;Lee, Yu-Mi;Kang, Young-Hwa;Song, Kyung-Sik
    • Korean Journal of Pharmacognosy
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    • v.38 no.2 s.149
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    • pp.133-138
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    • 2007
  • Regarding chemical changes in oriental drugs after food processing such as roasting, fermentation, and extrusion, fifty commonly-used medicinal plants were investigated. As a result, Aurantii nobilis Pericarpium (a tangerine peel from Citrus unshu Markovich) showed remarkably different HPLC profiles after being roasted. An increased peak was isolated by repeated chromatography and identified as 5-hydroxymethyl furfral (5-HMF) by means of instrumental analyses. The 5-HMF content of Aurantii nobilis Pericarpoum reached its maximum level after being roasted for 30 min at 225$^{\circ}C$ (49.2 mg/g extract, ca 42 times of increase over untreated control). Although there were no significant changes in in vitro biological activity such as antioxidative, anti-dementia, anti-hypertension, anti-coagulation, or cytotoxicity, before and after roasting process, our results suggested that simple heat treatment might improve the value of the above oriental drug since 5-HMF has been known to possess inhibitory activities toward nitric oxide formation, tyrosinase, and sickling of red blood cells.

A Study on Development of the Flask-Molds for Manufacturing of the Elbow Shape Shell Molds (엘보어 쉘주형 금형 개발에 관한 연구)

  • Choi, Jae-Hoon;Park, Jong-yeon
    • Design & Manufacturing
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    • v.7 no.1
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    • pp.45-49
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    • 2013
  • Since the shell-molds are used to make casting the metal parts for the automobile industry, the quality may well be inconsistent with the lower productivity, increasing the cost of the end products. The primary elbow design shell molded steel castings being produced through extrusion process has $180^{\varnothing}$ O.D., $150^{\varnothing}$ I.D., 14mm thickness and 400mm length, while being processed onto the left side of the tubing. The primary cause for the poor processing is the uneven manual shell molding. If the manual shell molds should be produced to have even quality, they would not be processed for tube linking. The purpose of this study was to develop the flask-molds for manufacturing of the shell molds to ensure mass-production, consistent quality, ommission of processing and comfortable working environment. For this purpose, four flask-molds were produced and thereby, four shell molds were assembled. In particular, the shell molds for processing were formed of the fine coated sand to be blown. As a result, productivity increased about three times, while a consistent quality was ensured. Furthermore, the tubes could be linked with each other without being processed, while pallets could be stacked, stored, transported and managed more easily. In a nut-shell, the molding theory could be applied more effectively. However, it is conceived that this study should be followed up by future studies which will research into reliability and endurability of the end products.

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Damage Mechanism of Drift Ice Impact

  • Gong, Li;Wang, Zhonghui;Li, Yaxian;Jin, Chunling;Wang, Jing
    • Journal of Information Processing Systems
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    • v.15 no.6
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    • pp.1350-1364
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    • 2019
  • The ice damage occurs frequently in cold and dry region of western China in winter ice period and spring thaw period. In the drift ice condition, it is easy to form different extrusion force or impact force to damage tunnel lining, causing project failure. The failure project could not arrive the original planning and construction goal, giving rise to the water allocation pressure which influences diversion irrigation and farming production in spring. This study conducts the theoretical study on contact-impact algorithm of drift ices crashing diversion tunnel based on the symmetric penalty function in finite element theory. ANSYS/LS-DYNA is adopted as the platform to establish tunnel model and drift ice model. LS-DYNA SOLVER is used as the solver and LS-PREPOST is used to do post-processing, analyzing the damage degrees of drift ices on tunnel. Constructing physical model in the experiment to verify and reveal the impact damage mechanism of drift ices on diversion tunnel. The software simulation results and the experiment results show that tunnel lining surface will form varying degree deformation and failure when drift ices crash tunnel lining on different velocity, different plan size and different thickness of drift ice. The researches also show that there are damages of drift ice impact force on tunnel lining in the thawing period in cold and dry region. By long time water scouring, the tunnel lining surfaces are broken and falling off which breaks the strength and stability of the structure.