• Title/Summary/Keyword: extrusion processing

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Application for Functional Construction Materials of Artificial Soil Manufactured Using Coal Bottom Ash (석탄 저회로 제조한 인공토양의 기능성 건설재 적용 가능성)

  • Kim, Kangduk;Lee, Yeongsaeng
    • Journal of the Korean Ceramic Society
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    • v.51 no.4
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    • pp.300-306
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    • 2014
  • To recycle coal bottom ash(denoted here as CBA) generated from thermal power plants as a functional construction material, artificial soil(denoted as AS) containing CBA with dredged soil(denoted as DS) at a ratio(wt%) of 70 : 30 was manufactured by means of material engineering with sintering in a rotary kiln at $1125^{\circ}C$ using a green body formed via extrusion processing. The properties of the soil mechanics of the AS and the as-received CBA were analyzed and compared. Compaction testing results determined an optimum moisture content of the AS and CBA at 18%. During these tests, the maximum dry unit weights of the materials were similar, at 1.57 and 1.58 $t/m^3$, respectively. The compressive strength levels of the AS and CBA concrete specimens were 5.1 and 5.4 $t/m^3$, respectively, both of which increased after materials engineering processing. In a consolidation test, the compression index of the AS and CBA was found to be $0.114{\pm}0.001$ in both cases. The values were similar regardless of the materials engineering processes, but during the consolidation of AS, its coefficient was higher than that of the CBA materials.

A Study on Tensile Strength Considering Weight and Printing Time of 3D Infill Patterns using 3D Printing (3D 프린팅을 이용한 3차원 채움 패턴의 중량과 출력시간을 고려한 인장강도 연구)

  • D. H. Na;H. J. Kim;H. J. Kim
    • Transactions of Materials Processing
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    • v.32 no.5
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    • pp.255-267
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    • 2023
  • Recently, 3D printing using a material extrusion method is used in various fields. Since plastic material has lower strength than steel, research to increase the strength is continuously being conducted. This study investigates the lattice structure for additive manufacturing of six 3D infill patterns (octet, quarter cubic, cubic, cubic subdivision, triangles and cross 3D) which consist of tetragons, hexagonal trusses, equilateral triangles and cross shapes. Consequently, in the tensile strength considering the weight and printing time, octet, quarter cubic, cubic and triangles patterns tended to increase linearly as the infill density increased, except for the infill density of 20%. However, the tensile strength/weight performed better than the infill density of 100% when the cubic subdivision pattern had the infill density of 20% and the cross 3D pattern had the infill density of 40%. Considering the weight and printing time, the infill patterns of high tensile strength were octet, quarter cubic, cubic, cubic subdivision, triangles and cross 3D order.

Study on the Cold Forging Process of Aluminum Pipe Yoke using Sliding Die for Reducing Friction (마찰저감을 위한 슬라이딩 금형을 적용한 알루미늄 파이프 요크 냉간 단조공정에 관한 연구)

  • S. M. Lee;I. K. Lee;S. Y. Lee;;J. W. Park;W. S. Hwang;Y. H. Moon;S. K. Lee
    • Transactions of Materials Processing
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    • v.32 no.1
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    • pp.5-11
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    • 2023
  • The aim of this study is to manufacture an aluminum pipe yoke of automotive steering system for lightweight. In a multistage cold forging process for aluminum pipe yoke, the surface defects frequently occur due to excessive deformation or friction during extrusion process for forming hollow pipe part. It is import to reduce the friction between the material and the forging die. This study investigated a multistage forging process with sliding die to reduce friction for aluminum pipe yoke. After evaluating by FE analysis, the forging experiment with the sliding die was carried out. As a result, it was possible to manufacture a sound aluminum pipe yoke.

Studies on the Cellulose Acetate Glasses Frame Sheet (셀룰로오스 아세테이트 안경테 판재에 관한 연구)

  • Lee, Hae Sung;Lee, Sung Jun;Jung, Sang Won;Kim, Hyun-Chul;Kim, Eunjoo;Go, Young Jun;Lee, Se Guen
    • Journal of Korean Ophthalmic Optics Society
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    • v.16 no.1
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    • pp.13-19
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    • 2011
  • Purpose: The purpose of this study was to assess characterize overseas company's Cellulose acetate glasses frame sheets (overseas company's CA sheet) Also, the optimum content of plasticizer and melt extrusion condition of industrial CA resin were established for appropriate glasses frame. Methods: Overseas company's Cellulose acetate glasses frame sheets (overseas company's CA sheet) were characterized by $^1H$-NMR, GPC, and TGA. Also, the optimum content of plasticizer and melt extrusion condition of industrial CA resin were established. Results: The plasticizer of overseas company's CA sheet measured by $^1H$-NMR was diethyl phthalate, and its content was measured 30 wt% by TGA. Also, industrial CA resin showed enough melting behavior in the range of 190~200$^{\circ}C$. Compared to overseas company's CA sheet's tensile strength value of 2.2~2.8 kgf/$mm^2$, industrial CA resin exhibited sufficient tensile strength value of 2.3 kgf/$mm^2$ for glasses frame. Conclusions: Industrial CA resin with 30 wt% plasticizer content would be a promising material for glasses frame prepared by melt extrusion to replace China CA sheet.

Physicochemical Properties of Rice-based Expanded Snacks according to Extrusion Conditions (Extrusion 제조 조건에 따른 쌀 스낵 제품의 이화학적 품질특성)

  • Eun, Jong-Bang;Hsieh, Fu-Hung;Choi, Ok-Ja
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.43 no.9
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    • pp.1407-1414
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    • 2014
  • Physicochemical properties of rice-based expanded snacks extruded with rice flour, high amylose starch, and isolated soy protein were investigated using a twin-screw extruder. The ingredients were extruded at various feed moisture contents (19~23%) and screw speeds (200~400 rpm) at a constant feed rate (43.4 kg/hr). Bulk density and apparent density of rice snacks were 0.06~0.21, and 0.55~0.65 respectively. Bulk density, apparent density, water absorption index, and breaking strength of rice snacks increased with increasing feed moisture content and decreasing screw speed. However, expansion and water solubility index of rice snacks increased with decreasing feed moisture content and increasing screw speed. Hunter's color L values of rice snacks was lower with increasing screw speed at feed moisture contents of 19% and 21%, but was not significantly different from a feed moisture content of 23%. On the other hand, a and b values of rice snacks were higher with increasing screw speed a feed moisture content of 19%. X-ray diffraction intensity of rice snacks decreased with decreasing feed moisture content and increasing screw speed. X-ray diffraction of rice snacks was V-type at feed moisture contents of 19% and 21% and screw speeds of 300, and 400 rpm. In the microstructure of the cross section of rice snacks, air cells in rice snacks were not well formed, and cell walls were thicker with increasing feed moisture content and decreasing screw speed.

Processing and Characteristics of Snacks Make from Extrusion Rice Oryza sativa and Dried Shrimp Acetes chinensis (마른 새우(Acetes chinensis) 첨가 Extrusion 쌀(Oryza sativa) Collet을 이용한 Snack의 제조 및 품질특성)

  • Je, Hae-Soo;Kang, Kyung-Hun;Jung, Hee-Bum;Park, Si-Young;Kang, Young-Mi;Seoung, Tae-Jong;Lee, Jae-Dong;Park, Jin-Hyo;Kim, Jeong-Gyun
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.49 no.3
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    • pp.293-300
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    • 2016
  • In the present study, we investigated the quality, sensory characteristics and commercialization potential of a rice collet snack made with the addition of dried shrimp. “Mild” and “spicy” snack products were produced with an edible oil coating and mixed seasoning powder coating, respectively. The approximate composition of the mild and spicy snacks, respectively, were 2.44% and 2.24% for moisture, 8.52% and 8.64% for crude protein, 18.36% and 26.54% for crude lipids, 1.28% and 1.38% for ash, 1.1% and 1.2% for salt, and 0.61 and 0.62 for pH. The L (lightness), a (redness), b (yellowness), and ⊿E (color difference) values were higher for the mild snack than the spicy snack. The mild and spicy snack had values of 7,776.4 and 7,655.8 mg/100 g for total amino acids, and 221.6 and 253.5 mg/100 g for total free amino acids, respectively. The TBA (thiobarbituric acid) value did not differ significantly between the two types of snack. The hardness value of the spicy snack was higher than that of the mild snack, but there were no significant differences in flavor between the two products. The sensory evaluation score of the spicy snack was slightly higher than that of the mild snack. Organoleptic inspection indicated that both snacks had a favorable, unique taste.

Effects of Feed Moisture and Barrel Temperature on Physical and Pasting Properties of Cassava Starch Extrudate (수분주입량과 배럴온도에 따른 카사바 전분 압출성형물의 물리적 특성)

  • Serge, Edou Ondo;Gu, Bon-Jae;Kim, Yeon-Soo;Ryu, Gi-Hyung
    • Food Science and Preservation
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    • v.18 no.3
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    • pp.271-278
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    • 2011
  • Considering the importance of cassava as food crops in humid tropics, the effect of feed moisture (20, 25%) and barrel temperature (110, $130^{\circ}C$) on physical properties (piece density, expansion, mechanical properties, color, water solubility index, water absorption index) and pasting properties of extruded cassava starch was investigated. The feed moisture used during extrusion processing had a significant effect on extrudates SME input, specific length and piece density at (p<0.05) while effect on cross-sectional expansion index, apparent elastic modulus and breaking strength in bending shown significantly at p<0.1. Furthermore, the interaction effect of feed moisture and barrel temperature gave a significantly affected the SME input and piece density (p<0.1), specific length (p<0.05) and on redness (p<0.01). The increase in water injection rate led to increase in piece density, apparent elastic modulus, breaking strength in bending, cold peak viscosity, breakdown and final viscosity and decrease in cross-sectional expansion index and specific length. It was found that the extrusion cooking process did not affect the value of color L, color b, water solubility index and water absorption index. Thus, the results of this study can be useful to some extent in developing extruded cassava starch as human and animal feeds.

An Enhanced Water Solubility and Antioxidant Effects of Seed and Pamace of Schisandra chinensis (Turcz.) Baill Formulation by HME (Hot-Melt Extrusion) (HME (Hot-Melt Extrusion)를 이용한 오미자 씨 및 박의 수용성 및 항산화 효과 향상)

  • Eun Ji Go;Min Ji Kang;Min Jun Kim;Jung Dae Lim;Young-Suk Kim;Jong-Min Lim;Min Jeong Cho;Tae Woo Oh;Seokho Kim;Kyeong Tae Kwak;Byeong Yeob Jeon
    • Herbal Formula Science
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    • v.31 no.4
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    • pp.215-230
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    • 2023
  • Objectives : Schisandra chinensis (Turcz.) Baill contains many nutrients and exhibits high physiological functions. It has been shown that Schisandra seed and pamace contains more nutrients than fruits and thus have higher antioxidant efficacy. In this study, seed and pamace of Schisandra chinensis (Turcz.) Baill (SPSC) were treated with hot-melt extrudate (HME) extrusion to produce water-soluble nanoparticles. Methods : SPSC was treated with HME to prepare nanoparticles. In this process, excipients (hydroxypropyl methylcellulose, pullulan, 2-hydroxylpropyl-beta-cyclodextrin, lecithin) were added to prepare a hydrophilic polymer matrix. To compare and analyze the antioxidant effect and schizandrin content, total flavonoid content, total phenol content and ABTS assay were measured. To confirm the effect of increasing the water solubility of the particles, particle size and water solubility index measurements were performed. The molecular of the material was analyzed using Fourier transform infrared spectroscopy (FT-IR). Results : The particle size of HME extrudates decreased, while total phenols, flavonoids, schizandrin, antioxidant effect, and solubility increased. Through FT-IR, it was confirmed that the SPSC and the extrudate exhibit the same chemical properties. In addition, it was confirmed that when extracted with water, it exhibited a higher antioxidant effect than the ethanol extract. Conclusions : HME technology increased the solubility of SPSC, which are processing by-products, and improved their antioxidant effect to a higher degree. It was confirmed that SPSC could be used as an eco-friendly, high value-added material.

Grain Size Effect on Formability of Mg alloys (Mg 합금의 성형성에 미치는 결정립 크기의 영향)

  • Kim, T.O.;Kwon, Y.N.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.448-451
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    • 2008
  • Magnesium alloys still have a lot of technical challenges to be solved for more applications. There have been many research activities to enhance formability of magnesium alloys. One is to design new alloy composition having better formability. Also, low formability of wrought alloys can be improved by optimizing the processing variables. In the present study, effect of process variables such as forging temperature and forging speed were investigated to forgeability of three different magnesium alloys such as AZ31, AZ61 and ZK60. To understand the effect of process variables more specifically, both numerical and experimental works have been carried out on the model which contains both upsetting and extrusion geometries. Forgeability of magnesium alloys was found to depend more on the forging speed rather than temperature. Forged sample showed a significant activity of twinning, which was found to be closely related with flow uniformity.

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Precipitation Behaviors of Rapidly Solidified and Hot Worked Al-Zr Base Alloys (급냉응고 및 열간가공된 Al-Zr계 합금의 석출거동)

  • Park, Won-Wook
    • Journal of Korea Foundry Society
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    • v.15 no.2
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    • pp.194-200
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    • 1995
  • Rapidly Solidified (RS) Al-Zr base splats with various alloy contents were prepared by atomization-splat quenching method to understand the continuous and discontinuous precipitation in the aged alloys. And the RS alloys were consolidated by hot extrusion and swaging to analyze the effect of plastic deformation on the precipitation behavior. Discontinuous precipitation dominated at relatively low temperature in the Al-Zr alloy, whereas both V additions to Al-Zr alloys and hot metal working appeared to suppress the discontinuous precipitation. As continuous precipitation is favored in the grain interiors, the driving force for discontinuous precipitation become to disappear with a further process.

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