• Title/Summary/Keyword: external steel

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A study on the influence of process parameters during laser welding of sheet steels (강판의 레이저 용접시 공정변수의 영향에 관한 연구)

  • Park, Young-Soo;Lee, Yoon-Sik;Kim, Hyung-Sik;Kim, Chan
    • Laser Solutions
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    • v.2 no.3
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    • pp.11-18
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    • 1999
  • This paper describes the weldability of carbon steel and stainless steel using 5㎾ $CO_2$ laser system with nearly multi-mode beam and a parabolic focusing mirror. In the laser welding of steels, major welding parameters are focal point, travel speed, beam power, shield gas and gap tolerance, etc.. Two kinds of gases(Ar, He) were used as a assist gas and supplied through the external nozzle. It is very important for optimum condition to remove plasma plume which absorbs laser beam and to obtain deep penetration and sound weld bead. Bead-on-plate welding tests were carried out for the experiments. Penetration data were obtained with various welding parameters and the effects of welding parameters were discussed. Butt welding tests were performed with various conditions. Only the optimum laser parameters assured good weld quality As a result of this study, We achieve the fundamental weldabilities using a high power $CO_2$ laser for carbon steel and stainless steel.

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Residual Stress Evaluation Caused by Press Forming and Welding of 600MPa Class Circular Steel Tube Using Hole-Drilling Strain Gage Method (홀드릴링 변형 게이지법을 이용한 600MPa급 원형 강관 제작상의 잔류응력평가)

  • Im, Sung Woo;Lee, E.T.;Shim, Hyun Ju;Kim, Jong Won;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.625-631
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    • 2006
  • Residual stresses in structural materials are stresses that exist in the objective without the application of any service or other external loads. Manufacturing processes are the most common causes of residual stress. To examine the effect and the distribution of residual stress due to press forming and welding in the production of a 600MPa-class steel tube, a residual stress evaluation test was performed. The measurement used the Hole-Drilling Strain Gauge Method and evaluated the distribution of residual stress, which measured a total of 59 places near the welding line.

Tensile Behavior of CFT Column-to-H beam Connections with External T-shaped Stiffeners (T-스티프너 보강 콘크리트충전 각형강관 기둥-H형강 보 접합부의 인장거동)

  • Kang, Chang Hoon;Shin, Kyung Jae;Oh, Young Suk;Moon, Tae Sup
    • Journal of Korean Society of Steel Construction
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    • v.14 no.1
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    • pp.121-130
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    • 2002
  • This paper presents the tensile behavior of a Concrete-Filled Square Steel Tubular (CFT) column to H-beam welded connections. These connections were externally reinforced with T-shaped stiffeners at the junction of CFT column and beam. The tensile loading tests of eighteen tee-joint connections and finite element analysis using ANSYS were carried out. The main parameters of tests are as follows: 1) the thickness of Square Steel Tubular Column : 6 mm, 9 mm, 2) the strength ratios of tensile strength of horizontal stiffeners to tensile strength of beam flange : 70 %, 100 %, 150 %, 3) the strength ratios of shear strength of vertical stiffeners to tensile strength of beam flange : 80 %, 115 %, 160 %. The results of the tests demonstrate that overall behavior and failure modes of all the specimens are governed mainly by the horizontal stiffeners rather than the vertical stiffeners, and the vertical stiffener played only a role in transferring load introduced from beam to column.

A Study on the Crevice Corrosion for Ferritic Stainless Steel by Micro Capillary Tube Method

  • Na Eun-Young;Ko Jae-Yong;Baik Shin-Young
    • Journal of the Korean Electrochemical Society
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    • v.7 no.4
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    • pp.179-182
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    • 2004
  • The aim of this study is to investigate the initiation and propagation of crevice corrosion for ferritic stainless steel in artificial crevice based on micro capillary tube method. The 430 stainless steel in artificial crevice is potentiostatically polarized in different sodium chloride solutions. Potentiodynamic and potentiostatic polarization data were measured in situ. The potentials in the crevice were measured by depth profile using the 0.04 mm diameter micro capillary tube inserted in the crevice. The potentials in the crevice ranged from -220 mV to -360 mV vs SCE from opening to bottom of crevice, which are lower than the external surface potential, -200 mV vs SCE. Such a potential drop induced the change of the metal surface state from passive to active. The surface of metal is located in passive state in -200 mV but the inner surface keeps active state below -220 mV, Thus these results show that the It drop mechanism in the crevice was more objective for evaluation and the method was easier to reproduce. Therefore the potential drop is one of the reasons for crevice corrosion by measuring the potentials in narrow crevice with a new micro measuring system.

Development of Vehicle Door Side Impact Beam with High Tensile Steel using Roll Forming Process (고장력 소재로 롤-포밍 공법에 의한 자동차 도어 사이드 임팩트 빔 개발)

  • Son, Hee-Jin;Kim, Sung-Yuk;Oh, Beom-Seok;Kim, Key-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.82-87
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    • 2012
  • The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

The Applications of the Duplex Stainless Steel as Hyperthermia Materials

  • Kim, Young-Kon
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.7.1-7.1
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    • 2009
  • The use of Duplex stainless steel as a thermo-implant categorizes into two clinical applications: hyperthermia and thermal ablation or destruction. The goal of hyperthermia is to destroy the heat-sensitive abnormal cells and minimize normal cell death maintaining heat between $42^{\circ}C$ and $46^{\circ}C$. Thermal ablation takes place when the local tissue temperature increases greater than $46^{\circ}C$. This elevated temperature denatures protein irreversibly resulting cellular death. The author introduced several thermo-implants such as thermo-rod, thermo-stent, thermo-coil and thermoacupuncture-needle. Those thermo-implants are made of duplex stainless steel which can produce regulated heat by itself within an induction magnetic field. Thermal ablation characteristics of the thermo-rod on tumor hyperthermia depend on configurations of the thermo-rods and the magnitude of the induction magnetic strength. The exothermic properties of the thermo-implants can be characterized using the calorimetric test and the heat affected zone(HAZ) analyses in vitro. Thermal radiation studies using thermo-coils and thermo-stents show the capability of the occlusion of animal blood vessels and inhibiting the proliferation of the abnormal smooth muscle cell growth and inflammatory cell reactions maintaining the heat between $42^{\circ}C$ and $46^{\circ}C$ minimizing a normal cell death in the study on external iliac artery of the New Zealand White (NZW) rabbit. Thermal stimulation study using thermo-acupuncture needles suggests the potential applications of the automated acupunctural therapies.

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Fatigue evaluation and CFRP strengthening of diaphragm cutouts in orthotropic steel decks

  • Ke, Lu;Li, Chuanxi;He, Jun;Lu, Yongjun;Jiao, Yang;Liu, Yongming
    • Steel and Composite Structures
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    • v.39 no.4
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    • pp.453-469
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    • 2021
  • The cracking at the transverse diaphragm cutout is one of the most severe fatigue failures threatening orthotropic steel decks (OSDs), whose mechanisms and crack treatment techniques have not been fully studied. In this paper, full-scale experiments were first performed to investigate the fatigue performance of polished cutouts involving the effect of an artificial geometrical defect. Following this, comparative experimental testing for defective cutouts strengthened with carbon fiber-reinforced polymer (CFRP) was carried out. Numerical finite element analysis was also performed to verify and explain the experimental observations. Results show that the combinative effect of the wheel load and thermal residual stress constitutes the external driving force for the fatigue cracking of the cutout. Initial geometrical defects are confirmed as a critical factor affecting the fatigue cracking. The principal stress 6 mm away from the free edge of the cutout can be adopted as the nominal stress of the cutout during fatigue evaluation, and the fatigue resistance of polished cutouts is higher than Grade A in AASHTO specification. The bonded CFRP system is highly effective in extending the fatigue life of the defective cutouts. The present study provides some new insights into the fatigue evaluation and repair of OSDs.

Nonlinear Analysis using ABAQUS Software of Reinforced Concrete (RC) Beams Strengthened with Externally Post-tensioning Steel Rods (외적 포스트텐셔닝 강봉으로 보강된 철근콘크리트 보의 ABAQUS를 이용한 비선형해석)

  • Lee, Swoo-Heon;Shin, Kyung-Jae;Kim, Jin-Wook;Lee, Hee-Du
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.2
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    • pp.11-17
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    • 2018
  • Concrete is the well-used material in many architectural and civil structures. The behavior of concrete does exhibit a different characteristic in compression and tension, and it also shows an inelastic-nonlinear behavior. In addition, the concrete properties vary slightly depending on the environmental factor and manufacturer. These properties of concrete make the modeling or simulation of concrete material difficult. In reinforced concrete, particularly, there is a difficulty in bond-slip relationship between concrete and steel. However, in this paper, reserving remainder of these limits the finite element analysis for reinforced concrete beams through ABAQUS simulation has been carried out with some assumptions. Assumptions include the perfect bond of steel and concrete as well as the concrete damaged plasticity (CDP) in concrete property. There is a reasonable agreement between the experimental and numerical results, although the analytical strength and external rod deformation are slightly overestimated. The average and standard deviation between two results are 1.05 and 0.05, respectively. And the models and the computations lead to the evolution of fracture in bending beam.

Seismic Behavior Investigation on Blind Bolted CFST Frames with Precast SCWPs

  • Wang, Jingfeng;Shen, Qihan;Li, Beibei
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1666-1683
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    • 2018
  • To explore seismic behavior of blind bolted concrete-filled steel tube (CFST) frames infilled with precast sandwich composite wall panels (SCWPs), a series tests of blind bolted square CFST frames with precast SCWPs under lateral low-cyclic loading were conducted. The influence of the type of wall concrete, wall-to-frame connection and steel brace setting, etc. on the hysteretic curves and failure modes of the type of composite structure was investigated. The seismic behavior of the blind bolted CFST frames with precast SCWPs was evaluated in terms of lateral load-displacement relation curves, strength and stiffness degradation, crack patterns of SCWPs, energy dissipation capacity and ductility. Then, a finite element (FE) analysis modeling using ABAQUS software was developed in considering the nonlinear material properties and complex components interaction. Comparison indicated that the FE analytical results coincided well with the test results. Both the experimental and numerical results indicated that setting the external precast SCWPs could heighten the load carrying capacities and rigidities of the blind bolted CFST frames by using reasonable connectors between frame and SCWPs. These experimental studies and FE analysis would enable improvement in the practical design of the SCWPs in fabricated CFST structure buildings.

Finite Element Modeling of Hydrogen Embrittlement in Martensitic Steel (마르텐사이트강의 수소취성 해석을 위한 유한요소 모델링)

  • K. J. Kim;H. J. Kim;S. C. Yoon;J. S. Hyun;G. J. Shin;J. H. Park;M. G. Lee
    • Transactions of Materials Processing
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    • v.32 no.5
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    • pp.287-293
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    • 2023
  • This study aims to develop a computational framework based on the finite element method for modeling the hydrogen embrittlement in martensitic steel. The hydrogen embrittlement is a well-known phenomenon, in which the hydrogen penetrates into the surface, flows through the microstructure and finally leads to pre-mature fracture under external or internal stresses. The current numerical model takes into account the effect of hydrogen on the plasticity and failure behavior of martensitic steel under various stress states. This allows for the construction of a failure criterion that accounts for conventional stress states and hydrogen concentration. The developed model is capable of simulating hydrogen diffusion through the lattice based on the distribution of hydrostatic stress. Additionally, it can calculate the hydrogen concentration in trapped sites, such as dislocations, using a local equilibrium assumption, often referred to as Oriani's equilibrium. The developed model parameters are identified through the tensile tests with and without hydrogen environment, and the performance of model can be validated by analyzing fractured automotive part in the hydrogen environment.