• 연구논문집
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• s.34
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• pp.29-38
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• 2004

The objective of this study is to investigate the pressure drop and heat transfer characteristics of the micro-fin tubes before and after the tube-expansion process. Test tubes are single-grooved micro-fin tubes made of copper with an outer diameter of 9.52 mm before the tube-expansion. The direct heating method is applied in order to make the refrigerant evaporated in the micro-fin tubes. The test ranges of the heat flux, mass flux, and the saturation pressure are 5 to 15kW/$m^2$, 100 to 200 kg/$m^2s$ and 540 to 790 kPa, respectively. The effects of the mass flux, heat flux, and the saturation pressure of the refrigerant on the pressure drop and the heat transfer are presented for the refrigerant R22. In the test conditions of this study, the heat transfer coefficient for the micro-fin tube after the tube-expansion is about 16.5% smaller than that before the tube-expansion because the fin height of micro-fin is reduced and the fin shape becomes flatter. The micro-fin tube after the tube-expansion has about 7.7% greater average pressure drop than that before the tube-expansion process.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.4 no.2
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• pp.29-33
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• 2008

As the measures of nuclear power plant utilities and manufacturers to reduce the defects of tube expansion region during manufacturing steam generators, many types of NDEs(Non-Destructive Examinations) are conducted to inspect the expansion region. The expansion region of tube is subject to degrade because of stress concentration induced by tube expansion, sludge pile and high temperature. So the inspections for tube expansion region have been reinforced. Liquid penetrant test, helium leak test, Bobbin profile test and hydraulic test are performed to confirm the integrity of tube expanded by hydraulic expansion method. Liquid penetrant test and helium leak test are used to inspect seal weld region on tubesheet end part. Bobbin Profile test is used to inspect fully the expanded region of steam generator tube. Hydraulic test finally verifies the integrity of seal weld region on tubesheet end part.

• Journal of the Korean Society for Nondestructive Testing
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• v.26 no.3
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• pp.174-180
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• 2006

Steam generator (SG) tubes are expanded inside tubesheet holes by using explosive or hydraulic methods to be fixed in a tubesheet. In the tube expansion process, it is important to minimize the crevice gap between expanded tube and tube sheet. In this paper, absolute and differential signals are computed by a numerical method for several different locations of tube expansion inside and outside a tubesheet and signal variations due to tubesheet, tube expansion and operating frequencies are observed. Results show that low frequency is good for detecting tubesheet location in both types of signals and high frequency is suitable for sizing of tube diameter as well as the detection of transition region. Also learned is that the absolute signal is good for measuring tube diameter, while the differential signal is good for locating the top of tubesheet and both ends of the transition region. In the case of mingled anomaly with tube expansion and tubesheet, low frequency inspection is found to be useful to analyze the mixed signal.

• Journal of Energy Engineering
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• v.22 no.2
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• pp.148-155
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• 2013

The steam generators of OPR-1000 plants have Alloy 600 and Alloy 690 as the tube material and its tube expansion method is the explosive expansion method. According to the experience of these plants, circumferential cracks were largely occurred in steam generator tubes expanded by the explosive expansion method and their locations were the outer surface of tube expansion transition region surrounding with piled-up sludge. But even though tubes have the same conditions, tubes with the hydraulic expansion method shows the prevail trend of axial cracks compared to circumferential cracks. Therefore in this study, in order to identify the difference of such phenomena as above, configurations of tube and tubesheet were modeled and at operating conditions, stress values applied in the tube expansion transition area in accordance with tube expansion methods were calculated by using computational program and the direction and the predominance of cracks were evaluated.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.24 no.1
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• pp.45-50
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• 2012

The plate fin and tube type of heat exchanger is widely used in air conditioner, and the heat exchanger is assembled by the mechanical expansion of copper tubes and fastening the aluminum fin. The objective of the present study is to investigate how the mechanical expansion of copper tube affects on the heat transfer performance of a plate fin and tube type heat exchanger. This study has been performed by experimental and numerical methods. The numerical and experimental results show that the tube expansion ratio has a influence on the heat transfer performance. Within the tested expansion ratio, the contact pressure shows the peak value and it decreases as the expansion ratio increases. Air-side heat transfer coefficient increases until the expansion ratio reaches 1.23, and then decreases with the similar pattern to the contact pressure. Also, contact heat transfer coefficient shows the maximum when the contact pressure is highest as well as the air-side heat transfer coefficient.

• International Journal of Air-Conditioning and Refrigeration
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• v.7
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• pp.11-21
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• 1999

The capillary tube and short tube orifice have been widely used as an expansion device in the refrigeration and air-conditioning system. To improve the system performance, expansion devices need to be optimized with the components of a refrigeration system. In the present study, a numerical model for a capillary, which could predict the flow rate and properties along a tube, was developed by assuming homogeneous two-phase flow. A semi-empirical flow model for evaluation of the flow rate through a short tube orifice was also developed by using the experimental data. Finally, the results of the numerical model for a capillary was compared with those of the semi-empirical model for a short tube orifice to identify the dominant flow factors for the expansion devices.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.24 no.7
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• pp.553-559
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• 2012

A plate-fin heat exchanger is a type of heat exchanger widely used in air conditioners, and tubes and fins are tightly assembled by the mechanical expansion process of tubes. The tube expansion process deforms the grooves inside the tube, and the groove shapes also affect the adhesion between tubes and fins. In this study, the adhesion and heat transfer performance affected by the tube expansion of the non-uniform groove shape tube with different heights are investigated by both analysis and experiments. From the analysis method, it was shown that the contact pressure of non-uniform groove tube is higher than that of the uniform groove tube, and the most appropriate high groove number of the non-uniform groove tube is designed for the maximum contact pressure. From the experimental results, the decreasing rate of the condensation heat transfer coefficient is smaller in the non-uniform groove tube with different heights, compared to the conventional uniform groove tube. Also, the air-side heat transfer coefficient of the non-uniform groove tube with different heights is higher than that of the uniform groove tubes.

• Transactions of the Korean Society of Automotive Engineers
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• v.19 no.2
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• pp.125-132
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• 2011

The rupture of an expansion tube is mainly affected by the expansion ratio and the external shape of the punch used to expand the tube. In order to prevent the tube from rupture, the effect of the external shape of the punch should be considered in the design. The aim of this paper is to confirm the effect of key design parameters of the punch on rupture of the tube using a finite element analysis with a ductile damage model. The results of the analysis indicated that the expansion ratio of the tube was mainly affected by variation of the radius of the punch. However, the rupture was more affected by variation of the punch angle than the radius of the punch. The existence of a specific punch angle at which rupture did not occur, even if the radius of the punch was increased, was found from the results.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.10 no.1
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• pp.118-128
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• 1998

Capillary and short tube orifice have been widely used as an expansion device in refrigeration and air-conditioning system. To improve the system performance, expansion devices need to be optimized with the components of a refrigeration system. In the present study, a numerical model for a capillary, which can predict properties along a tube and flow rate through a tube, was developed by assuming homogeneous two-phase flow, A semi-empirical flow model that can be used to evaluate the flow rate through a short tube orifice was also developed by summarizing the experimental data. Finally, the results of the numerical model for capillaries were compared with those of the semi-empirical model for short tube orifices to verify dominant flow factors for the expansion devices.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.359-362
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• 2008

In this study, friction test was proposed to obtain coefficient of friction between tube and die in expansion zone of tube hydroforming and friction coefficients were evaluated at different materials, viscosity of lubricants and internal pressures. For this study, STKM11A and SUS tubes were prepared. The tube was expanded by an internal pressure against the tool wall. The tube was expanded by an internal pressure against the tool wall. By pushing the tube through the tool, a friction force at the contact surface between the tube and the tool occurs. From the measured geometries and FE analysis, the friction coefficients between tube and die at the expansion zone in tubular hydroforming can be estimated. The effects of the various internal pressures, viscosity of lubricants, tube materials and tube thickness on friction coefficients are discussed.