• 제목/요약/키워드: expansion material

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탄성형 에폭시를 사용한 변류기 개발에 관한 연구 (A Study of CT Development Applied Elastic Epoxy)

  • 이관우;이경용;장용무;최용성;박대희
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 추계학술대회 논문집 전기물성,응용부문
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    • pp.197-199
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    • 2004
  • In this paper, we studied a accuracy for CT using elastic epoxy. According to industry development, the quality where also the electric material is various is demanded. Insulation material is widely used because epoxy is superior to electrical and mechanical property. Until now, the possibility where the crack will occur is high because epoxy used to electrical products had high hardness. If thermal expansion is different of two material, contraction of epoxy heavily transformed turns ratio of CT. Elastic epoxy absorbed in expansion and contraction of substance material by temperature. So we could design more exacted CT. We had elastic test of elastic epoxy and made CT using elastic epoxy. At the result, We obtained turns ratio of within 4% superior to existing CT.

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Thermal Shock Resistance and Thermal Expansion Behavior of $Al_2TiO_5$ Ceramics

  • Kim, Ik-Jin
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 2000년도 Proceedings of 2000 International Nano Crystals/Ceramics Forum and International Symposium on Intermaterials
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    • pp.179-193
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    • 2000
  • Aluminium titanate (Al₂TiO5) with an excellent thermal shock resistant and a low the expansion coefficient was obtained by solid solution with MgO, SiO₂, and ZrO₂ in the Al₂TiO5 lattice or in the grain boundary solution through electrofusion in an arc furnace. However, these materials have low mechanical strength due to the presence of microcracks developed by a large difference in thermal expansion coefficients along crystallographic axes. Pure Al₂TiO5 tends to decompose into α-Al₂O₃ and TiO₂-rutile in the temperature range of 750-1300℃ that rendered it apparently useless for industrial applications. Several thermal shock tests were performed: Long therm thermal annealing test at 1100℃ for 100h; and water quenching from 950 to room temperature (RT). Cyclic thermal expansion coefficients up to 1500℃ before and after decomposition tests was also measured using a dilatometer, changes in the microstructure, thermal expansion coefficients, Young's modulus and strengths were determined. The role of microcracks in relation to thermal shock resistance and thermal expansion coefficient is discussed.

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홀확장 잔류응력 예측을 위한 유한요소해석 (The Finite Element Analysis for Prediction of Residual Stresses Induced by Cold Expansion)

  • 김철;양원호;고명훈;허성필;현철승
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.470-474
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    • 2000
  • Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. The residual stress profile depends on the parameters of cold expansion, which are, expanding rate, inserting direction of mandrel, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, Two-dimensional axisymmetric finite element simulations have been conducted for the cold expansion in an aluminium plate in order to predict the magnitude and distribution of the residual stress and plastic deformation. Maximum compressive residual stress could be increase about 7 percent using the 2-step cold expansion method.

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Prediction Methodology for Reliability of Semiconductor Packages

  • Kim, Jin-Young
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2002년도 International Symposium
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    • pp.79-94
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    • 2002
  • Root cause -Thermal expansion coefficient mismatch -Tape warpage -Initial die crack (die roughness) Guideline for failure prevention -Optimized tape/Substrate design for minimizing the warpage -Fine surface of die backside Root cause -Thermal expansion coefficient mismatch - Repetitive bending of a signal trace during TC cycle - Solder mask damage Guideline for failure prevention - Increase of trace width - Don't make signal trace passing the die edge - Proper material selection with thick substrate core Root cause -Thermal expansion coefficient mismatch -Creep deformation of solder joint(shear/normal) -Material degradation Guideline for failure Prevention -Increase of solder ball size -Proper selection of the PCB/Substrate thickness -Optimal design of the ball array -Solder mask opening type : NSMD -In some case, LGA type is better

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동시경화용 복합재료의 특성에 따른 금형의 선택방법 (Selection Methodology of Tool for Co-cured Composite Materials)

  • 홍중표;이종옥;이원곤;홍정수;지우석;조한준
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.183-188
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    • 2002
  • Co-cured composite materials has its own characteristics, so its thermal expansion is different each other. The selection of tool material for co-cured composite part in high temperature more over $350^{circ}F$ and 50 Psi pressure have to consider part thermal expansion, size, shape, and economic aspect in production line. So it is important choose tooling material in manufacturing composite parts. We called the tool for airplane composite parts as BAJ (Bonding Assembly Jig). Composite parts are cured on the BAJ in autoclave. BAJ have to stable at high temperature over $350^{circ}F$ and 50 Psi pressure, Considering composite parts' dimensional tolerance compare to heat up in autoclave. This paper come from the results of the experiment at the composite parts production line and review other aircraft company's method for tooling This is for the engineer engaged in composite parts manufacturing.

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모드 확장 기법을 이용한 평판의 진동.소음 해석 (Noise and Vibration Analysis of a Flat Plate by using Modal Expansion Technique)

  • 김관주;이봉노
    • 소음진동
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    • 제8권4호
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    • pp.654-662
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    • 1998
  • To predict the radiating noise from the vibrating surface, it is required to know the velocity distribution of vibrating surface exactly as possible as it can. Although it can be obtained by finite element method, their accuracy is limited by theuncertainty of preparing input data such as material propoerties, damping, excitation, and the actual boundary conditions. Experimental values are accurate but are seldom available as many asthe data points compared to FEM mesh. Therefore, hybrid method of experiment and finite element method, called modal expansion technique, is investigated for the preparatin of accurate element method at specified frequencies and for the verification of this scheme, related experiment is performed. In high frequency range above 2000 Hz, piezo-electric material is used as an actuator.

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Fe-Mn 제진합금을 적용한 교량용 신축이음장치의 진동저감 효과에 관한 연구 (Application of High Damping Alloys for Vibration Reduction in Bridge Expansion Joints)

  • 김태훈;백진현;한동운;김정철;백승한;유문식
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 춘계학술대회논문집
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    • pp.1019-1023
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    • 2006
  • Conventional methods for reducing vibration in engineering designs may be undesirable in conditions where size or weight must be minimized, or where complex vibration spectra exist. Fe-Mn Damping alloy with a combination of high damping capacity and good mechanical properties can provide attractive technical and economical solutions to problems involving seismic, shock and vibration isolation. We have studied the noise and vibration characteristic of Dampalloy and checked Dampalloy reduced noise about 3.9dB and vibration about 15.9 times as compared conventional material through laboratory research. With this result, we obtained a good possibility of material substitution about the bridge expansion joint

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고속전철용 알루미늄합금 감속기 케이스의 열변형에 대한 구조해석 (Structural Analysis of Thermal Expansion of Aluminum Alloy Gearbox Case of High Speed Train)

  • 최진욱;민일홍;김완두;박순원;임영식
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1999년도 추계학술대회 논문집
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    • pp.181-188
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    • 1999
  • For weight reduction of the gearbox of power bogie of high speed train, aluminum alloy is recommended for the material of the gerabox case. In this paper, three models(Steel G/B Case-Steel BRG. Case[model-S], Aluminum G/B Case-Aluminum BRG. Case[model-A], Aluminum G/B Case-Steel BRG. Case[model-AS]) were compared to each other in the view of thermal expansion. The evaluation of the internal load, thermal expansion deformation and lug analysis were executed. It results that the 'model-A' is excessively deformed and fail in the bolt hole of bearing case. Material change of the bearing case to steel(model-AS) is effective to restrain the deformation of the inner radios of the bearing case and to prevent the failure of that.

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Properties Analysis for Small Elements Added Shadow Mask Materials

  • Kim, Ku-Hak;Kim, Chung-Ho;Kim, Dong-Soo;Kim, One-Seek
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2002년도 International Meeting on Information Display
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    • pp.1053-1055
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    • 2002
  • Recently CRT is getting large-sized, Flatness and High Fine Pitched in the meantime the raw material for shadow mask is in rapid progress of thinness, Low Thermal Expansion and high strength.Until now we have used AK(Aluminum Killed) & Invar(Fe-Ni alloy) materials for main raw material of shadow mask component. However recently Nb and Co addition and Nb+Co addition, which has advantage of Low Thermal Expansion and High Strength. has been developed as well as applying in mass production as CRT's trend has become more flat and fine pitch. Among of them, Co addition has been mass production as forming type (Flat CRT) with the beneficial effect of low thermal expansion & high strength for the first time. Since then Nb+Co addition has been used in mass production by the request of much higher strength of shadow mask component. In case of Nb addition, It's thermal expansion coefficient is a little lower than normal Invar and a little higher than Co addition, meanwhile Its Mechanical property is almost similar to Co Addition. The used samples of this experiment are 36%Ni + Fe, 32%Ni + 5%Co + Fe, 32%Ni + 5%Co + 0.3%Nb + Fe, 32%Ni + 0.3%Nb + Fe with heat treatment temperature of 600$^{\circ}C$, 650$^{\circ}C$, 700$^{\circ}C$, 750$^{\circ}C$, 800$^{\circ}C$, 850$^{\circ}C$, 900$^{\circ}C$ respectively under the condition of 15min holding time. After heat treatment, we have observed the change of mechanical property with addition of small elements through mechanical property investigation and metal structure observation as well as transition of thermal expansion coefficient by measuring of thermal expansion coefficient at 850$^{\circ}C$. In conclusion, 5%Co addition indicates that its thermal expansion coefficient is very similar under the condition of at 850$^{\circ}C$ for 15min 's heat treatment. From the experimental result it is suggested that Co addition is mostly suitable for Doming property and Nb addition is mostly suitable for Drop property.

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기초침하복원을 위한 급속 팽창재료의 공학적 특성에 관한 연구 (Engineering Characteristic of High Density Expansion Materials for Structure Restoration Technology)

  • 신은철;차용인
    • 한국지반신소재학회논문집
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    • 제7권2호
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    • pp.1-5
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    • 2008
  • 일반적인 콘크리트 건축물이나 도로포장에서 발생되는 부등침하는 건물의 붕괴나 도로의 수명저하로 인한 비용을 증가시킨다. 이에 대하여 침하된 구조물 하부지반에 그라우팅 공법을 이용하여 지반침하복원을 실시한다. 그러나 기존 그라우트 공법의 경우, 강도발현기간이 길고, 보강효과가 지속적이지 못한 단점을 지니고 있다. 이를 보완하기 위한 주입재료로써, 고밀도 팽창 재료의 특성을 평가하였다. 지반상태와 팽창재료의 주입량의 변화에 따른 압축강도의 변화와 화학물질에 대한 안정성 시험 및 SEM 촬영을 통하여 특성을 연구하였다. 압축강도는 다른 물질과의 혼합으로 높은 강도가 발현되었으며, 화학적 저항성은 대부분의 조건에서 반응하지 않았으나 알코올계열에 변화가 발생하였다. SEM 촬영을 통하여 강도발현에 있어서 조직구성이 촘촘할수록 치밀하게 구성된다고 판단하였다.

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