• Journal of Advanced Marine Engineering and Technology
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• v.29 no.3
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• pp.275-280
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• 2005

Recently there has been a growing interest in the design and manufacturing of the muffler tube due to the strict environment regulations, A muffler is an important part used to reduce noise and to purify exhaust gas in cars and heavy equipment. The shape of the muffler tube and the number of the tube hole has been made variously according to the weight and function of the car. The perforating technique of the muffler tube has a great influence on the manufacturing cost. In this study, metal forming analysis has been carried out to investigate the perforating process for the muffler tube and predict an optimal forming conditions of the muffler tube, Also its simulation results by the finite element method were reflected to the die design and the manufacturing system for the muffler tube. The perforating process is performed in the longitudinal direction of the tube. According to the simulation results, when the shear angle of punch was similar to the tube curvature, the optimal shape was obtained. Also when the clearance of die was 0.2mm, the burr was minimized and optimal shear section was obtained.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.12 no.7
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• pp.510-519
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• 2002

The present study addresses a computational work of the weak shock wave propagating inside an automobile exhaust muffler. Several different types of the silencer systems are employed to investigate the magnitude of the shock wave during propagating through them. The Initial shock wave Mach number $M_s$ is varied between 1.01 and 1.30, and a normal shock wave is given at the inlet of the silencer systems. The second order total variation diminishing scheme Is employed to solve the two dimensional, compressible, unsteady Euler equations. The present computational results are compared with the previous experimental ones available. The present computations predict the experimental results with a quite good accuracy. Of the four silencer systems applied. the most desirable silencer system to reduce the peak pressure at the exalt of the exhaust pipe is discussed from the Point of view of the engineering design of the silencer systems.

• 한국연소학회:학술대회논문집
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• 2004.11a
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• pp.206-212
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• 2004

It is necessary to consider the stability, economic environmental-friendly problems by the development of the road, supply of the automobile, environmental problem as designing the exhaust system. To reduce the noise and the vibration of the automobile, it is needed to consider the pulsation noise, air current noise, vibration of air pipe which generate the intake and exhaust noise of the automobile. Moreover, the discharge sounds, intake sound, radiation sound, transmitted sound are occurred. To reduce this influence, the variable valve is needed and to control these factors, path transformation muffler and active type muffler are needed. While engine efficiency could be reduced with this transformationand resistance by the pressure, thermal property. In this study, how to design exhaust systems yielding higher condversion efficiency, lower backpressure and optimize the performance. this study is recommended for exhaust system and designers and engineers involved in SI engine exhaust system and it will furnish information for you to design more efficient.

• Transactions of the Korean Society of Automotive Engineers
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• v.21 no.4
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• pp.23-32
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• 2013

This paper presents the simulation of the multi-cylinder 4-stroke cycle spark-ignition engine using a commercial simulation tool, AVL BOOST. Various models were examined to select the appropriate models that would best serve to analyze the main components of the intake and exhaust systems-the plenum chamber, the muffler and the exhaust manifold branch junction. For the plenum chamber and the muffler, the tank model and the pipe model were tested. In order to analyze the exhaust manifold branch junction, a complicated model which reflects the actual shape and involves pressure drops was compared to a simplified one. The results show that both the tank model and the pipe model are applicable with satisfying accuracies for the plenum chamber and the muffler. However, the tank model is more desirable in regards to convenience in modeling and efficiency in calculation. Though both the complicated model and the simplified model show satisfying accuracies for the exhaust manifold branch junction, the simplified model is recommended in regards to convenience in modeling and efficiency in calculation.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.3 s.180
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• pp.125-131
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• 2006

Recently air pollution has become an important issue. So, as tile number of vehicles increases, the noise pollution has become one of the most serious social issues nowadays. It is a muffler, which is one of the vehicle components. that has the hugest impact on the noise from the vehicle. And it also has a direct influence on the engine performance. So lately the research is proceeding on tile semi-active muffler which can control the back pressure variably by setting up the exhaust variable valve in the baffle to improve its internal structure. The inner parts of muffler which consist of a baffle, pipes and etc. appear to have the complicated turbulence phenomena by the pulsational wave of an unsteady state in the engine and by the structural characteristics of the inner parts. To analyze these phenomena, it is required to have an analysis of its constant quantity and quality. Therefore this study is to analyze with PIV measurement which can analyze the time and space variables, not with the point measurement method like former multi-point anemometer. It is to suggest proper design variables which need to make internal structure of the muffler improve though comparison between the passive type muffler and the semi-active muffler by fabricating a muffler which can be visualized.

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.6
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• pp.133-143
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• 1996

The need of comfortable car and the efforts to overcoming the noise regulations on passenger cars bring about a series of studies on the ruduction of exhaust noises. In this study, acoustic characteristics of various components that compose mufflers of automobiles were analyzed theoretically, and the program which predicts the performance of mufflers was developed by the transfer matrix approach. The simulations were verified by the experiments on a real muffler. By using the developed simulation program, we investigate the effects of each component on the entire muffler system and the energy loss coefficient on absorption materials in the front muffler. Finally, we proposed two designs to improve the performance of a muffler and verified the improved performance by the experiments and simulations.

• Journal of Mechanical Science and Technology
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• v.14 no.9
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• pp.947-955
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• 2000

This paper proposes an optimal design scheme to improve the muffler's capacity of noise reduction of the exhaust system by combining the Taguchi method and a fractional factorial design. As a measuring tool for the performance of a muffler, the performance prediction software which is developed by Oh, Lee and Lee (1996) is used. In the first stage of a design, the length and radius of each component of the current muffler system are selected as control factors. Then, the $L_{18}$ table of orthogonal arrays is adopted to extract the effective main factors. In the second stage, the fractional factorial design is adopted to take interactions into consideration, which the $L_{18}$ table of orthogonal arrays can not consider. For an optimal design, the $L_{27}$ table of orthogonal arrays with main and interaction effects is proposed and the noise factors such as temperature, background noise and humidity are analyzed for more efficient design simultaneously.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.11
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• pp.1202-1213
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• 2009

Muffler sound quality of a vehicle has widely been evaluated using commercial softwares. However, the commercial softwares are providing only simple sound quality index. To get better sound quality evaluation method of the muffler, a new approach is suggested based on the subjective sound quality test. The suggested subjective sound quality evaluation method is refined with the fuzzy theory. The developed method is applied for the evaluation of various kinds of vehicle muffler sounds.

• Transactions of the Korean Society of Automotive Engineers
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• v.9 no.5
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• pp.148-156
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• 2001

Computational Fluid Dynamics (CFD) analysis was carried out to investigate exhaust gas flow and acoustic characteristics in the exhaust system of a passenger car. Transient 3-dimensional flow field in the front and rear mufflers was simulated by CFD and far-field sound pressure was modeled by a simple monopole source method. Engine performance simulation was also performed to obtain the boundary condition of instantaneous fluid flow variation at the inlet of the exhaust system. Detailed exhaust gas flow characteristics such as velocity and pressure distribution inside the mufflers were presented and the pulsating pressure amplitude was compared at several positions in the exhaust system to deduce sound pressure level. The present method of the acoustic analysis coupled with CFD techniques would be very effective for the prediction of sound noise from vehicle exhaust systems although the effects of the inlet boundary condition and heat transfer on the accuracy of the prediction have to be validated through further studies.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.05a
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• pp.897-900
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• 2007

Vehicles are exhausting various environmental pollutions such as exhaust gas, noise, and so on. This study investigates only noise problems by vehicles, especially the vehicle exhaust noise. It is known that the exhaust noise among those is over 20% of vehicle noise when the vehicle is suddenly accelerated or normally accelerated. In this study, we mainly investigate the exhaust noise of vehicle so that we intend to show the measures to decrease the illegal tuning mufflers and reduce the exhaust noise problems. In the conclusion, we suggest the new appropriate standard to control the tuning mufflers and reduce the exhaust noise induced by vehicles.