• 제목/요약/키워드: eutectic melting

검색결과 86건 처리시간 0.02초

제설제 종류에 따른 융빙성능 및 콘크리트에 미치는 영향 평가에 관한 연구 (Evaluation of the Deicing Performance and Concrete Structure Effect with Various Deicing Chemicals)

  • 이병덕;윤병성;이주광;정영환
    • 한국도로학회논문집
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    • 제7권4호
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    • pp.113-123
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    • 2005
  • 본 연구에서는 기존의 염화물계 제설제인 염화칼슘$(CaCl_2)$ 및 염화나트륨(NaCl)과 비염화물계 제설제(NS 100) 초산화합물 함유 염화물 제설제(NS 40), 그리고 이들 제설제를 중량대비 일정비율로 혼합$(NaCl\;70%+CaCl_2\;30%,\;NS\;40\;70%+CaCl_2\;30%,\;NaCl\;70%+NS\;40\;30%,\;NS\;40\;70%+NaCl\;30%)$하였을 때 제설성 능과 특성, 콘크리트의 동결융해저항성 및 강재의 부식에 미치는 영향을 실내시험을 통하여 비교 검토하였다. 이상의 시험결과를 바탕으로 동절기 구조물이 동해를 받을 수 있는 지역에서 염화물계 제설제를 사용할 경우 제설성능 및 효과, 강재의 부식성 콘크리트의 동결융해저항성 및 스켈링저항성에 미치는 영향을 고려해 볼 때 하나의 제석제를 사용하기 보다는 두가지 제설제를 적정 비율로 혼합하여 사용하는 것이 바람직한 방법임을 알 수 있었다. 혼합 사용시에는 제설성능 강재 및 콘크리트에 미치는 영향을 고려해 볼 때 NS40(70%)+염화칼슘(30%)이 가장 효과적인 것으로 나타났다.

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The effects of Mg2Si(p) on microstructure and mechanical properties of AA332 composite

  • Zainon, Fizam;Ahmad, Khairel Rafezi;Daud, Ruslizam
    • Advances in materials Research
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    • 제5권1호
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    • pp.55-66
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    • 2016
  • This paper describes a study on the effects of $Mg_2Si_{(p)}$ addition on the microstructure, porosity, and mechanical properties namely hardness and tensile properties of AA332 composite. Each composite respectively contains 5, 10, 15, and 20 wt% reinforcement particles developed by a stir-casting. The molten composite was stirred at 600 rpm and melted at $900^{\circ}C{\pm}5^{\circ}C$. The $Mg_2Si$ particles were wrapped in an aluminum foil to keep them from burning when melting. The findings revealed that the microstructure of $Mg_2Si_{(p)}/AA332$ consists of ${\alpha}$-Al, binary eutectic ($Al+Mg_2Si$), $Mg_2Si$ particles, and intermetallic compound. The intermetallic compound was identified as Fe-rich and Cu-rich, formed as polygonal or blocky, Chinese script, needle-like, and polyhendrons or "skeleton like". The porosity of $Mg_2Si_{(p)}/AA332$ composite increased from 8-10% and the density decreased from 9-12% from as-cast. Mechanical properties such as hardness increased for over 42% from as-cast and the highest UTS, elongation, and maximum Q.I were achieved in the sample of 10% $Mg_2Si$. The study concludes that combined with AA332, the amount of 10 wt% of$Mg_2Si$ is a suitable reinforcement quantity with the combination ofAA332.

상변화 물질을 이용한 열전지 단열성능 향상에 관한 연구 (Enhancement of Thermal Insulation Performance with Phase Change Material for Thermal Batteries)

  • 이재인;하상현;김기열;정해원;조성백
    • 한국군사과학기술학회지
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    • 제19권4호
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    • pp.469-475
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    • 2016
  • Thermal batteries are primary reserve power sources, which are activated upon the melting of eutectic electrolytes by the ignition of heat sources. Therefore, sufficient thermal insulation is absolutely needed for the stable operation of thermal batteries. Currently, excessive amount of heat sources is being used to compensate the heat loss in the cell stack along with the insertion of metal plates and thermal insulators to reserve heat at the both ends of cell stack. However, there is a possibility that the excessive heat flows into the cell stack, causing a thermal runaway at the early stage of discharge. At the same time, the internal temperature of thermal batteries cannot be maintained above the battery operating temperature at the later stage of discharge because of the insufficient insulation. Therefore, the effects of Phase Changing Material(PCM) plates were demonstrated in this study, which can replace the metal and insulating plates, to improve the thermal insulation performance and safety of thermal batteries.

붕소의 첨가에 따른 텅스텐의 미세조직 변화에 관한 연구 (A Study on the Microstructural Characteristics of Tungsten by Boron Addition)

  • 윤국한;김영도;김현태;유명기;최주
    • 분석과학
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    • 제5권1호
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    • pp.127-134
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    • 1992
  • 본 연구에서는 순수한 W에 B의 첨가량을 달리하여 플라즈마 아크 용해한 후, B가 용해잉고트와 재결정 후의 미세조직에 미치는 영향에 대하여 조직관찰, 결정립도 측정, 경도시험, AES 및 XRD 분석을 통하여 조사하였다. 조직관찰 및 결정립도 측정결과, B가 W의 고용한도 내의 조성으로 첨가되었을 때는 B의 첨가량에 따라 결정립이 급격히 감소하여 결정립미세화 효과를 나타내었다. 고용한도 이상의 조성으로 B가 첨가되었을 경우에는 B가 고용된 초정 W과 W-$W_2B$의 공정조직을 가진 2개의 상으로 이루어진 것이 관찰되었으며 AES 및 XRD 분석에 의해 확인되었다. B의 첨가량의 증가에 따라 재결정온도가 상승하였고 재결정립도가 미세화되는 것을 알 수 있었다.

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EFFECT OF ADDED Si ON DENSIFICATION OF Ni-AI INTERMETALLIC COATING ON SPHEROIDAL GRAPHITE CAST IRON SUBSTRATES

  • Kim, Tetsuro ata;Keisuke Uenishi;Akira Ikenaga;Kojiro F. Kobayashi
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.726-731
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    • 2002
  • Reaction synthesis is a process to form ceramics, intermetallics and their composites from elemental powder mixture. Application of this process to a surface modification techniques has a possibilities to enable the process at a lower temperature or for a shorter time, although synthesized materials are likely to include voids and unreacted elements. This paper intend to examine the effect of Si addition to the mixture of Al and Ni on the densification of synthesized Ni-Al intermetallic compounds and to evaluate the surface properties of obtained coatings. By the Si addition, exothermic reaction temperature to form Ni-Al intermetallic was lowered to be below the melting point of Al. Si soluted $Al_3$Ni$_2$, $Al_3$Ni and $Al_{6}$Ni$_3$Si were mainly formed in the coating layer when powder mixture was heated to 973K for 300s. Besides, densification was enhanced by increasing hot press pressure, Si additions and heating rate. When the composition of eutectic Al-Si reaches 78%, void ratio of sintered compact reduced to 0.4%. It is caused by higher flowability of Al-Si liquid phase generated and its infiltration into the void. Since the hardness of NiAl(Si) compound (about 600HV) formed in the coating layer is higher than that of Ni-Al compound (about 400HV), coating layer with high density and superior wear property is obtained by hot press using reaction synthesis from Al-Ni-Si powder mixture.

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매스부재를 고려한 고강도콘크리트의 수화발열상승속도 조절에 따른 자기수축 특성 (Properties of Autogenous Shrinkage according to Hydration Heat Velocity of High Strength Concrete Considering Mass Member)

  • 구경모;김규용;홍성현;남정수;신경수;길배수
    • 한국건축시공학회지
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    • 제12권4호
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    • pp.369-376
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    • 2012
  • 본 연구에서는 초기재령에 있어 매스부재를 고려한 고강도콘크리트에 대해 수화발열상승속도를 저감시키기 위한 방안의 일환으로 열흡수성능이 있는 상전이물질을 사용하였다. 또한 수화발열상승속도의 조절에 의한 고강도콘크리트의 자기수축 특성 변화를 분석하고자 하였다. 그 결과, 상전이물질은 시멘트 수화반응을 촉진함으로서 초기재령에 빠른 응결시간과 높은 압축강도 발현을 나타냈다. 또한 수화열 및 수화발열상승속도를 저감시키고, 자기수축량을 감소시키는 결과를 나타내었다. 이를 통해 초기재령의 수화발열상승 속도의 조절에 의해 자기수축량의 저감이 가능하다고 판단된다.

유성오염의 세척성에 관한 연구(제1보) -개체유성오염의 세척성- (Studies on the Detergency of Oily Soils (Part 1) - Detergency of Soild Oily Soils -)

  • 김영희;정두진
    • 한국의류학회지
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    • 제18권4호
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    • pp.524-535
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    • 1994
  • The interaction and detergency between oily soil and surfactant solution were studied Samples used were tristearin, tripalmitin and their mixture as a triglyceride, myristic acid as a fatty acid and sodium dodecyl sulfate (SDS) as surfactant. The results were as follows: 1. The mixtures of model oily soils were formed of eutectic point and their melting point were lower than them of individual oily soils. 2. The formation of liquid crystalline (LC) phase was recognized in the triangle phase diagram for SDS~ water~model oily soil system. The areas of LC phase region were in the order of SHS~ water~myristir acid> SDS~ water~mixture of tristearin, tripalmitin and myristic acid (TS/TP/M)>SDS~water~mixture of tristearin and tripalmitin (TS/TP) 3. The LC phase region expanded to wide concentration range of SDS solution and high concentration range of model oily soil with increasing temperature. Particularity, the LC phase region expanded highly at $30~40^{\circ}C$ but when the temperature was elevated above $40^{\circ}C$, expanding tendency decreased. 4. In the system of myristic acid and TS/TP/M contacted with SDS solution, the LC phase was already formed at $28^{\circ}C$ and the region of the LC phase were expanded with increasing temperature. But in the system of TS/TP contacted with SDS solution, the LC phase was not formed in whole experiment temperature. 5. The detergency of myristic acid was very high ann it was recognized that the formation of the LC phase played an important role in the detergency. The detergency of TS/TP was very for low, but when TS/TF was mixed with myristic acid, the detergency of TS/TP increased. It is supposed that the LC phase was formed butween SDS solution and myristic acid promoted to penetration of SDS solution into the inner parts of TS/TP.

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Sn-Bi도금 $Sn-3.5\%Ag$ 솔더를 이용한 Capacitor의 저온 솔더링 (Lower Temperature Soldering of Capacitor Using Sn-Bi Coated $Sn-3.5\%Ag$ Solder)

  • 김미진;조선연;김숙환;정재필
    • Journal of Welding and Joining
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    • 제23권3호
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    • pp.61-67
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    • 2005
  • Since lead (Pb)-free solders for electronics have higher melting points than that of eutectic Sn-Pb solder, they need higher soldering temperatures. In order to decrease the soldering temperature we tried to coat Sn-Bi layer on $Sn-3.5\%Ag$ solder by electroplating, which applies the mechanism of transient liquid phase bonding to soldering. During heating Bi will diffuse into the $Sn-3.5\%Ag$ solder and this results in decreasing soldering temperature. As bonding samples, the 1608 capacitor electroplated with Sn, and PCB, its surface was finished with electroless-plated Ni/Au, were selected. The $Sn-95.7\%Bi$ coated Sn-3.5Ag was supplied as a solder between the capacitor and PCB land. The samples were reflowed at $220^{\circ}C$, which was lower than that of normal reflow temperature, $240\~250^{\circ}C$, for the Pb-free. As experimental result, the joint of $Sn-95.7\%Bi$ coated Sn-3.5Ag showed high shear strength. In the as-reflowed state, the shear strength of the coated solder showed 58.8N, whereas those of commercial ones were 37.2N (Sn-37Pb), 31.4N (Sn-3Ag-0.5Cu), and 40.2N (Sn-8Zn-3Bi). After thermal shock of 1000 cycles between $-40^{\circ}C$ and $+125^{\circ}C$, shear strength of the coated solder showed 56.8N, whereas the previous commercial solders were in the range of 32.3N and 45.1N. As the microstructures, in the solder $Ag_3Sn$ intermetallic compound (IMC), and along the bonded interface $Ni_3Sn_4$ IMC were observed.

Al합금 펄스 Nd:YAG 레이저 점 용접부의 균열 발생기구 (Mechanism of Crack Formation in Pulse Nd:YAG Laser Spot Welding of Al Alloys)

  • 하용수;조창현;강정윤;김종도;박화순
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.86-94
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    • 2000
  • This study was performed to investigate types and formation mechanism of cracks in two Al alloy welds, A5083 and A7N01 spot-welded by pulse Nd : YAG laser, using SEM, EPMA and Micro-XRD. In the weld zone, three types of crack were observed : center line crack({TEX}$C_{C}${/TEX}), diagonal crack({TEX}$C_{D}${/TEX}), and U shape crack({TEX}$C_{U}${/TEX}). Also, HAZ crack({TEX}$C_{H}${/TEX}) was observed in the HAZ region, furthermore, mixing crack({TEX}$C_{M}${/TEX}) consisting of diagonal crack and HAZ crack was observed. White film was formed at th hot crack region in the fractured surface after it was immersed to 10% NaOH water. In the case of A5083 alloy, white films in {TEX}$C_{C}${/TEX} crack and {TEX}$C_{D}${/TEX} crack region were composed of low melting phases, {TEX}$Fe_{2}SiAl_{8}${/TEX} and eutectic phases, $Mg_2$Al$_3$ and $Mg_2$Si. Such films observed $CuAl_2$, {TEX}$Mg_{32}(Al,Zn)_{3}${/TEX}, MgZn$_2$, $Al_2$CuMg and $Mg_2$Si were observed in the whitely etched films near {TEX}$C_{C}${/TEX} crack and {TEX}$C_{D}${/TEX} crack regions. The formation of liquid films was due to the segregation of Mg, Si, Fe in the case of A5083 alloy and Zn, Mg, Cu, Sim in the case of A7N01 alloy, respectively. The {TEX}$C_{C}${/TEX} and {TEX}$C_{D}${/TEX} cracks were regarded as a result of the occurrence of tensile strain during the welding process. The formation of {TEX}$C_{M}${/TEX} crack is likely to be due to the presence of liquid film at the grain boundary near the fusion line in the base metal as well as in the weld fusion zone during solidification. The {TEX}$C_{U}${/TEX} crack is considered a result of the collapsed keyhole through incomplete closure during rapid solidification.

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이산화탄소 포집용 극박형 Pd-Cu 멤브레인 접합 (Joining Foil-typed Pd-Cu Membranes to Collect CO2 Gas)

  • 유경우;위소영;김겸;이창하;백일현;박진우
    • 대한금속재료학회지
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    • 제48권12호
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    • pp.1056-1063
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    • 2010
  • We present a new joining method for Pd-Cu membrane foils used as permeation tubes to collect $CO_2$. Since foils have poor mechanical strength, joining should be done at low temperatures to reduce residual stresses and without joining pressure. This contradicts the well known conditions for good contact between base materials that determines joint qualities. We selected Sn-Ag-Cu alloys that are highly reactive with Pd and Cu as a filler metal. As the filler melts at joining temperatures as low as $220{\sim}280^{\circ}C$, Pd and Cu are dissolved into the melt and react with the filler elements, which raises the melting temperature of the filler based on eutectic structures among the elements. Then, isothermal solidification progresses for the rest of the joining time. Intermetallic compounds (IMC) in the joints, one of the main factors for brittle joints, are inevitably formed. However, by optimizing both joining time and temperature, we balanced the wettability with IMC. Sealing test results confirmed that the joints are mechanically reliable during operation.