• 제목/요약/키워드: eutectic melt

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Eutectic Ceramic Composites by Melt-Solidification

  • Goto, Takashi;Tu, Rong
    • 한국세라믹학회지
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    • 제56권4호
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    • pp.331-339
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    • 2019
  • While high-temperature ceramic composites consisting of carbides, borides, and nitrides, the so-called ultra-high-temperature ceramics (UHTCs), have been commonly produced through solid-state sintering, melt-solidification is an alternative method for their manufacture. As many UHTCs are binary or ternary eutectic systems, they can be melted and solidified at a relatively low temperature via a eutectic reaction. The microstructure of the eutectic composites is typically rod-like or lamellar, as determined by the volume fraction of the second phase. Directional solidification can help fabricate more sophisticated UHTCs with highly aligned textures. This review describes the fabrication of UHTCs through the eutectic reaction and explains their mechanical properties. The use of melt-solidification has been limited to small specimens; however, the recently developed laser technology can melt large-sized UHTCs, suggesting their potential for practical applications. An example of laser melt-solidification of a eutectic ceramic composite is demonstrated.

과공정 Al-Si합금에서의 초정 및 공정 Si의 동시 미세화 (Simultaneous Refinement of Primary and Eutectic Si in Hypereutectic Al-Si Alloys)

  • 박재영;이재상;나형용
    • 한국주조공학회지
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    • 제15권3호
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    • pp.262-271
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    • 1995
  • It is well known what is impossible to refine primary and eutectic Si simultaneously by addition of both Cu-P and Sr(or Na). Because of the formation of compound $Sr_3P_2(or Na_3P)$ in the melt, in the result, both effects disappear. In this study Al-Cu-P alloy that comprises AlP compounds inside is added in the melt with Sr simultaneously. As AlP compounds that act on nucleation sites of primary Si are not formed but added directly an the melt, it is difficult to form $Sr_3P_2$ by reaction with Sr. Therefore it is possible to refine primary and eutectic Si simultaneously in the general casting process by use of Al-Cu-P alloy and Sr.

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박육주철의 공정 셀 수와 칠 깊이에 미치는 두께, 기본 원소 및 접종제 첨가 원소의 영향 (Effects of Thickness, Base Element and Additive to Inoculant on the Number of Eutectic Cells and Chill Depth of Thin-Section Gray Cast Iron)

  • 김태형;이우종;권해욱
    • 한국주조공학회지
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    • 제32권6호
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    • pp.261-268
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    • 2012
  • The effects of thickness, base element and additive to inoculant on the number of eutectic cells and chill depth of thin-section gray cast iron were investigated. Meanwhile the number of eutectic cells increased by inoculation, chill depth decreased. The former decreased and the latter increased by holding the melt at the temperature range between 1,450 and $1,500^{\circ}C$. The former was more for the thinner casting with the thickness of 5 mm than the other. The result of thermal analysis coincided well with the change of macrostructure. The former increased and the latter decreased with the increased contents of carbon, silicon and the silicon content by inoculation. The former decreased and the latter increased with increased manganese content. The number of eutectic cells decreased as the amounts of rare earth and the bismuth added to this inoculant increased. With the addition of sulfur of 0.10 wt% of the weight of this inoculant, the maximum number of eutectic cells was obtained.

과공정 Al-Si합금의 원심주조시 용탕온도와 금형회전수가 경사기능 조직에 미치는 영향에 대한 해석적 고찰 (A Numerical Study of the Effect of Casting Temperature and Rotational Frequency of Mold on the Functionally Graded Microstructure in Centrifugal Casting of Hyper-eutectic Al-Si Alloy)

  • 박정욱;김헌주
    • 한국주조공학회지
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    • 제29권2호
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    • pp.78-85
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    • 2009
  • Functionally graded microstructure of centrifugal cast Al-Si alloy, especially distribution of primary Si particles according to the changes of melt pouring temperature and rotation frequency was investigated by numerical simulation. Moving velocity of Si particles increased as the melt pouring temperature and rotational frequency of mold increased. Therefore, segregation tendency of primary Si particles toward inner side of cylindrical sample increased as the melt pouring temperature and rotational frequency of mold increased. Rich distribution region of particles was located at 0.9, 0.7, 0.4 mm from inner surface of cylindrical sample under the centrifugal cast condition of $750^{\circ}C$ melt pouring temperature and 1500, 2000 and 2500 rpm mold rotational frequencies, respectively, by numerical simulation.

초음파 용탕처리를 이용한 알루미늄 피스톤의 조직 미세화 (Refinement of Microstructures for Aluminum Piston through Ultrasonic Melt Treatment)

  • 이상화;정재길;이정무;조영희;윤운하;안용식;윤동춘;이정근;류관호
    • 한국주조공학회지
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    • 제36권2호
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    • pp.53-59
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    • 2016
  • The effects of ultrasonic melt treatment on the microstructures of aluminum piston were examined at five observation parts having different cooling rates. The microstructure of aluminum piston consisted of primary Si, eutectic Si, and various types of intermetallic compounds. Regardless of cooling rate, the ultrasonic melt treatment transformed dendritic eutectic cells to equiaxed eutectic cells and it decreased the sizes of eutectic Si and intermetallic compounds that exist at eutectic cell boundaries. In the absence of ultrasonic treatment, coarse primary Si particles were severely segregated and its size was increased with decreasing the cooling rate. The ultrasonic treatment decreased the size of primary Si particles from $25.5{\sim}31.0{\mu}m$ to $17.6{\sim}23.1{\mu}m$, depending on the cooling rate. In the presence of ultrasonic treatment, relatively fine primary Si particles were homogeneously distributed throughout the piston. In addition, the ultrasonic treatment increased the population density and area fraction of fine primary Si particles.

원자로 노심용융물의 성분비 변화가 증기폭발에 미치는 영향 (An Influence of Corium Composition Variations on a Spontaneous Steam Explosion in Severe Accidents in a Nuclear Reactor)

  • 김종환;박익규;홍성완;민병태;송진호;김희동
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.2041-2046
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    • 2004
  • Recently series of steam explosion experiments have been performed in the TROI facility to identify the influence of corium compositions on the occurrence of a spontaneous steam explosion varying corium melt composition. The compositions of the corium were 0 : 100, 50 : 50, 70 : 30, 80 : 20 and 87 : 13 at weight percent of $UO_2$ to $ZrO_2$, and the mass of the corium was about 10kg. Corium melt at 0 : 100 weight percent (pure zirconia) caused a strong spontaneous steam explosion, and melt at 70 : 30 weight percent(eutectic corium) led to a weak steam spike, while melts at other compositions did not result in spontaneous steam explosions, when they came into contact with 67cm deep water pool at room temperature. It seems that the explosivity of pure zirconia is stronger than that of corium at other compositions and a steam explosion is not likely to occur with corium melts at non-eutectic compositions which are included in mushy zone region.

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$Al-Ag_2Al$ 공정계 합금의 조성 및 냉각 속도에 따른 미세조직 고찰 (Influence of Cooling Rate and Alloy Composition on The Microstructural Evolution of Al-Ag Eutectic System)

  • 손성우;박진만;김태응;임가람;김원태;김도향
    • 한국주조공학회지
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    • 제29권2호
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    • pp.64-69
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    • 2009
  • In the present study the effect of cooling rate during solidification on the microstructural characteristics of Al-xAg (x = 31, 33, 35 at.%) in-situ binary eutectic composites has been investigated. To provide a wide range of cooling rate three different casting techniques, i.e. conventional casting, injection casting, and melt spinning have been used. The observed microstructure is very much dependent on the cooling rate. The fcc ${\alpha}$-Al and hcp $Ag_2Al$ phases exhibits an orientation of (111)Al//(0001)$Ag_2Al$, [1-10]Al//[11- 20]$Ag_2Al$. The microstructure of the melt-spun samples contains Widmanstatten structure resulting from solid-state transformation and nano scale two-phase structure resulting from solid-state phase separation. The microstructure of injection-cast samples contains eutectic structure and solid state phase-separated structure. On the other hand, conventional-cast samples exhibit a microstructure consisted of plate-type eutectic structure.

회주철 판형 주조품의 공정 셀 수와 칠 깊이에 미치는 두께, 기본 원소 및 접종제의 영향 (Effects of Thickness, Base Element and Inoculants on the Number of Eutectic Cells and Chill Depth of Gray Cast Iron Plate Casting)

  • 김태형;오정혁;권해욱
    • 한국주조공학회지
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    • 제31권3호
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    • pp.137-144
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    • 2011
  • The effects of thickness, base element and inoculants on the number of eutectic cells and chill depth of gray cast iron plate casting were investigated. Meanwhile the number of eutectic cells increased by inoculation, chill depth decreased. The former decreased and the latter increased by holding the melt at the temperature range between 1,450 and $1,500^{\circ}C$. The former was more for the thinner casting with the thickness of 5 mm than the other. The result of thermal analysis coincided well with the change of macrostructure. The former increased and the latter decreased with the increased contents of carbon, silicon and the silicon content by inoculation. The former decreased and the latter increased with increased manganese content. The performance of the Superseed Extra was the best among 5 inoculants.

우라늄 전착물의 염증류에 대한 우라늄 공정(共晶) 형성 및 열해석 연구 (Study of the Formation of Eutectic Melt of Uranium and Thermal Analysis for the Salt Distillation of Uranium Deposits)

  • 박성빈;조동욱;황성찬;강영호;박기민;전완기;김정국;이한수
    • 방사성폐기물학회지
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    • 제8권1호
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    • pp.41-48
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    • 2010
  • 전해정련공정을 통해 생산된 우라늄 전착물은 약 30%의 용융염을 포함하고 있으므로, 순수한 우라늄을 회수하여 금속 잉곳으로 용이하게 제조하기 위해서는 용융염을 먼저 제거하는 공정이 필요하다. 우라늄 전착물의 염증류 거동을 고찰하기 위해서는 염증류의 주요 공정변수인 유지온도와 진공압의 염제거율에 대한 영향를 고찰해야 한다. 이전 연구에서 우라늄전착물에 대한 염증류 거동에 대해 Hertz-Langmuir 관계식을 적용하여 각 용융염의 휘발 조건에 대해 염휘발계수를 얻을 수 있었으며 이로부터 우라늄 전착물에 대해 99% 이상의 염제거율을 나타내는 염증류공정의 조업조건을 도출하였다[1]. 한편, 염증류 장치에서 사용되는 재질인 스테인리스강에 대해 우라늄 전착물에서 염휘발된 우라늄 금속이 스테인리스강의 주성분인 철, 니켈, 크롬 등과 공정(eutectic melt)을 형성하지 않는 온도에서 염증류공정을 수행해야 하는 제한 조건이 따른다. 이번 연구에서는 우라늄 금속과 스테인리스강과의 반응성을 검토함으로써 우라늄 전착물의 염을 99% 이상 제거할 수 있는 조건을 확인하였다. 그리고 염증류 속도를 증진시키며 휘발된 염을 더 효율적으로 회수하기 위해 공급되는 알곤 흐름에 의한 염증류 장치의 열해석을 수행함으로써 알곤 흐름에 의한 우라늄 전착물에 대한 염증류 거동을 고찰하였다.

EPR Investigation on a Quantitative Analysis of Eu(II) and Eu(III) in LiCl/KCl Eutectic Molten Salt

  • Park, Yong-Joon;Kim, Tack-Jin;Cho, Young-Hwan;Jung, Yong-Ju;Im, Hee-Jung;Song, Kyu-Seok;Jee, Kwang-Yong
    • Bulletin of the Korean Chemical Society
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    • 제29권1호
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    • pp.127-129
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    • 2008
  • EPR spectroscopic technique was applied for a quantitative analysis of Eu(II) for a speciation of europium in a LiCl-KCl eutectic melt. By adopting the first absorption line of each isotopes (151Eu and 153Eu), a calibration plot was obtained. The calibration of the EPR intensity shows a good linearity according to the amount of Eu(II). The EPR intensity was identified to increase proportionally with a decrease of the attenuation parameter for EPR microwave power. The fluorescence technique was used qualitatively to find whether either of Eu(II) or Eu(III) ions exists in a molten salt sample. The ICP-AES technique was also adopted to determine the total concentration of europium in the sample, since EPR is only sensitive for detecting the Eu(II) ion. The extent of the reduction of Eu(III) in the LiCl-KCl eutectic melt at 723 K was determined by using this technique.