• Title/Summary/Keyword: error process

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A Implementation of a Line Scan System for Continuous Manufacturing Process (연속 생산 라인에서의 고속 라인 스캔 검사 시스템 구축)

  • Lim, Cheung;Lee, Jong-Min;Kim, Yong-Deak
    • Proceedings of the IEEK Conference
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    • 2002.06e
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    • pp.211-214
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    • 2002
  • Under a continuous manufacturing process, two dimension inspection system causes problems as blurring effect and low resolution and requires position calibration between frames. One dimension inspection system is, therefore, being researched as a substitution. In this paper, we implement mechanism of switching memory and processing data for reasonable one dimension inspection system. Redundant weft image and noise was suggested to be reduced by new method using modified morphological process and masked erosion process. From resulting image, line data and possible error information were obtained and constructed as a structure. Finally, error detecting algorithm was performed with this data structure. Processing time of error detecting was 0.625ms per line in applied system and experiment showed 94.7% of error detecting ability. This method is 20% faster in speed and 2.7% higher in error detecting ability comparing with the present method.

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Tendency Analysis of Shape Error According to Forming Parameter in Flexible Stretch Forming Process Using Finite Element Method (유한요소법을 이용한 가변스트레치공정 성형변수에 따른 성형오차 경향분석)

  • Seo, Y.H.;Heo, S.C.;Song, W.J.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.19 no.8
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    • pp.486-493
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    • 2010
  • A shape error of the sheet metal product made by a flexible stretch forming process is occurred by a various forming parameters. A die used in the flexible stretch forming is composed of a punch array to obtain the various objective surfaces using only one die. But gaps between the punches induce the shape error and the defect such as a scratch. Forming parameters of the punch size and the elastic pad to prevent the surface defect must be considered in the flexible die design process. In this study, tendency analysis of shape error according to the forming parameters in the flexible stretch process is conducted using a finite element method. Three forming parameters, which are the punch size, the objective curvature radius and the elastic pad thickness, are considered. Finite element modeling using the punch height calculation algorithm and the evaluation method of the shape error, which is a representative value for the formability of formed surface, are proposed. Consequently, the shape error is in proportion to the punch size and is out of proportion to the objective curvature radius and the elastic pad thickness.

Influence of the Initiation Error of the Delay Detonator on the Rock Fracture Process in Smooth Blasting (SB발파에서 지발뇌관의 기폭초시오차가 암반파괴과정에 미치는 영향)

  • 조상호;양형식;금자승비고
    • Tunnel and Underground Space
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    • v.14 no.2
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    • pp.121-132
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    • 2004
  • Dynamic fracture processes of rock were analyzed to investigate the influence of the initiation error of the delay detonator in smooth blasting. The analysis models for the smooth blasting considered two blast geometries with three charge holes, and the simultaneous initiations without initiation error, with the initiation error of electronic delay detonator and with the initiation error of pyrotechnically delay detonator(DS detonator) were applied to the charge holes. In order to examine the effect of electronic and DS initiation detonator on the smooth blasting, the fracture process results were analyzed statistically.

DOMAIN BLOCK ESTIMATING FUNCTION FOR FRACTAL IMAGE CODING

  • Kousuke-Imamura;Yuuji-Tanaka;Hideo-Kuroda
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 1999.06a
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    • pp.57.2-62
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    • 1999
  • Fractal coding is image compression techniques using one of image characteristics self-transformability. In fractal image coding, the encoding process is to select the domain block similar to a range block. The reconstructed image quality of fractal image coding depends on similitude between a range block and the selected domain block. Domain block similar to a range blocks. In fact, the error of the reconstructed image adds up the generated error in encoding process and the generated error in decoding process. But current domain block estimating function considered only the encoding error. We propose a domain block estimating function to consider not only the encoding error but also the decoding error. By computer simulation, it was verified to obtain the high quality reconstructed image.

Wheel curve generation error of aspheric grinding in parallel grinding method (비구면 평행연삭에서의 휠구면형상 창성오차)

  • Hwang Yeon;Kuriyagawa T.;Lee Sun-Kyu
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.344-349
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    • 2005
  • This paper presents a geometrical error analysis of wheel curve generation method for micro aspheric surface machining using parallel grinding method. In aspheric grinding, wheel wear in process is crucial parameter for profile error of the ground surface. To decrease wheel weal parallel grinding method is adopted. Wheel and work piece (Tungsten carbide) contact point changes during machining process. In truing process of the wheel radius is determined by the angle and distance between wheel and truer. Wheel radius error is predominantly affected by vertical deviation between the wheel rotation center and the truer center Simulation for vertical error and wheel radius error shows same tendency that expected by geometrical analysis. Experimental results show that the analysis of curve generation method matches with simulations and wheel radius errors.

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Development of A Validation System For Automatic Radiopharmaceutical Synthesis Process Using Network Modeling (방사성의약품 합성 프로세스 검증을 위한 네트워크 모델링)

  • Lee, Cheol-Soo;Heo, Eun-Young;Kim, Jong-Min;Kim, Dong-Soo
    • IE interfaces
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    • v.24 no.3
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    • pp.187-195
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    • 2011
  • The automatic radiopharmaceutical module consists of several 2-way valves, couple of syringes, gas supply unit, heating(cooling) unit and sensors to control the chemical reagents as well as to help the chemical reaction. In order to control the actuators of radiopharmaceutical module, the process is tabulated using spread sheet as like excel. Unlike the common program, a trivial error is too critical to allowed in the process because the error can lead to leak the radioactive reagent and to cause the synthesis equipment failure during synthesizing. Hence, the synthesis process has been validated using graphic simulation while the operator checks the whole process visually and undergoes trial and error. The verification of the synthesis process takes a long time and has a difficulty in finding the error. This study presents a methodology to verify the process algebraically while the radiopharmaceutical module is converted to the network model. The proposed method is validated using actual synthesis process.

Compensation of Ultra-Precision Tool Position for Alignment Error (초정밀 공구 위치설정 오차의 보정)

  • Park, Soon-Sub;Lee, Ki-Young;Kim, Hyoung-Mo;Lee, Jae-Seol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.71-75
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    • 2007
  • Geometrical error of ultra-precision machining due to spherical tool alignment error is analyzed. Deviation of spherical edge, ranged several ten micrometers, generates vertical and horizontal error of tool path and affects profile accuracy of machined surface. Simulation of machined error shows effect of tool alignment error and enables to estimate alignment error. This work provides technical insights into the minimizing of geometrical error of ultra-precision machining.

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A Study on the Prediction of Power Consumption in the Air-Conditioning System by Using the Gaussian Process (정규 확률과정을 사용한 공조 시스템의 전력 소모량 예측에 관한 연구)

  • Lee, Chang-Yong;Song, Gensoo;Kim, Jinho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.1
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    • pp.64-72
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    • 2016
  • In this paper, we utilize a Gaussian process to predict the power consumption in the air-conditioning system. As the power consumption in the air-conditioning system takes a form of a time-series and the prediction of the power consumption becomes very important from the perspective of the efficient energy management, it is worth to investigate the time-series model for the prediction of the power consumption. To this end, we apply the Gaussian process to predict the power consumption, in which the Gaussian process provides a prior probability to every possible function and higher probabilities are given to functions that are more likely consistent with the empirical data. We also discuss how to estimate the hyper-parameters, which are parameters in the covariance function of the Gaussian process model. We estimated the hyper-parameters with two different methods (marginal likelihood and leave-one-out cross validation) and obtained a model that pertinently describes the data and the results are more or less independent of the estimation method of hyper-parameters. We validated the prediction results by the error analysis of the mean relative error and the mean absolute error. The mean relative error analysis showed that about 3.4% of the predicted value came from the error, and the mean absolute error analysis confirmed that the error in within the standard deviation of the predicted value. We also adopt the non-parametric Wilcoxon's sign-rank test to assess the fitness of the proposed model and found that the null hypothesis of uniformity was accepted under the significance level of 5%. These results can be applied to a more elaborate control of the power consumption in the air-conditioning system.

Quality Check Monitoring System for Advancing the Yield Rate based on Sensor (베어링 생산수율 향상을 위한 센서기반 품질 체크 모니터링 장치)

  • Xiang, Zhao;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.23 no.1
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    • pp.22-28
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    • 2019
  • This paper presents the monitoring method of machining error and quality check to improve the productivity of boring manufacturing process. Machining error usually appears as the offset of spatial location of actual cutting path compared to ideal cutting path. In order to monitor an error of workpiece, multiple factors affecting quality of boring, such as distortion of workpiece, clamping error, radial rotation error of the spindle and motion error of machine tools, were took into account. To verify the productive quality, we propose the quality check system. The system based on IT convergence analyzes the process error rate and saves the analyzed data in memory. Also, these play important roles in detecting an inferior production goods and can decrease the production cost and loss of bearing.

Efficient Error Management Method in Process Control System Described by SFC Graphical Language (SFC 그래픽 언어로 기술된 공정제어 시스템에서 효율적인 에러관리 방법)

  • 전호익;우광준
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.1
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    • pp.59-66
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    • 2000
  • As the highly complex and precise control functions are required in modern industrial process control system, the complex function models and developed in each hardware and software of PLC. The SFC graphical language is very powerful for describing the sequential logic control algorithm, on the other hand it graphical language is very powerful for describing the sequential logic control algorithm, on the other hand it has problems in describing the interlock logic control algorithm, such as error management algorithm. In this paper, we propose the efficient error management method using the action qualifiers to design the error management algorithm in industrial process control system described scheme, we realize the error management logic in process control system of film coating machine.From the experiment results, we confirm that the proposed scheme is very useful in aspects to realize easily th error management logic and to reduce the memory capacity for user's program.

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