• Title/Summary/Keyword: erosion-corrosion

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노즐 표면 삭마 미케니즘에 대한 고찰 (Study on the Nozzle Surface Regression Mechanism)

  • 이태호
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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    • pp.141-143
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    • 2006
  • 추진기관 노즐 삭마에 대한 연구 결과를 보면 이 삭마라 불리는 현상에는 융삭(Ablation), 기계적 침식(Erosion), 그리고 화학적 부식(Corrosion)의 3가지 형태로 일어난다고 알려져 있다. 또 이 3가지 현상은 각각 작동 원으로 열전달 계수, 전단력, 화학적 농도 구배 등을 사용하여 표현 할 수 있다. 이 3가지 현상에 대하여 상관관계를 상사 해석 방법을 채택하고, 노즐 내벽의 가스 유속 즉 마하수를 노즐 형상(위치)의 함수로 표시하고 보면 총 삭마 현상을 각각의 현상의 크기를 비교해 볼 수 있다. 이 비교를 통하여 상호 크기를 비교해 본다.

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재료물성을 고려한 감육배관의 공학적 한계하중해 제시 (Engineering Estimation of Limit Load Solution for Wall-Thinned Pipes Considering Material Properties)

  • 최재붕;김진수;구본걸;김영진;최영환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.351-356
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    • 2001
  • A potential loss of structural integrity due to aging of nuclear piping may have a significant effect on the safety of nuclear power plants. In particular, failures due to the erosion and corrosion defects are a major concern. As a result, there is a need to assess the remaining strength of pipe with erosion/corrosion defects. In this paper, a limit load solution for the eroded and corroded SA106 Grade B pipes subjected by internal pressure is developed. based in 3-D finite element analyses, considering a wide range of the shape of pipeline, flaw depth and axial flaw length parametrically.

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해수환경하에 노출된 선박용 타 재료의 전기화학적 및 캐비테이션 특성 평가 (Investigation on electrochemical and cavitation characteristics of rudder materials for ship in sea water)

  • 김성종;이승준
    • Corrosion Science and Technology
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    • 제10권3호
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    • pp.101-107
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    • 2011
  • Marine ships have played an important role as a carrier, transporting much more than 80% of all international trading, and marine transportation is an internationally competitive, strategic, and great national important industry. However, those marine ships have the characteristics such as voyage of long distance, large-volume and lower speed than the other carry system. Therefore, it is important to manufacture a larger and faster ship, however, the steel plates which are consisted with most of those ships has brought about many corrosion problems in sea water such as general corrosion, localized corrosion, cavitation and erosion corrosion etc.. Most hulls of the ships have been protected with paintings, sacrificial anode, marine growth prevention system, and impressed current cathodic protection methods against numerious corrosion problems mentioned above. However, these conventional methods are not very effective because the rudder of ships stern are exposed to very severe corrosive environment such as tides, speeds of ships, cavitations and erosion corrosion, etc.. In this study, electrochemical and cavitation characteristics was investigated for the rudder material of ship which is exposed to serious corrosive environment. As a result, it is considered that the optimum cathodic protection potentials of rudder material is the range of -0.6 V ~ -0.8 V(Ag/AgCl) in static seawater.

전투장비 엔진의 캐비테이션 영향에 따른 실린더 라이너의 내구성 강화 방안에 관한 연구 (A Study on Improving the Enhanced Durability of Cylinder Liner according to Cavitation Influence of Combat Equipment Engine)

  • 김대언;이기중
    • 한국기계가공학회지
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    • 제20권10호
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    • pp.1-8
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    • 2021
  • Cylinder liners used in diesel engines of combat equipment are prone to cavitation due to wet cooling. The damage caused by erosion and corrosion due to cavitation has a fatal effect on the performance and lifespan of a diesel engine. Therefore, a study was conducted to improve the durability of cylinder liners. Two surface treatment techniques were proposed: nitriding and chrome plating. It was observed that the amount of erosion on the surface of nitride-treated cylinder liners was high because the surface-treated part eroded due to its weak impact resistance against the bubble explosion generated by cavitation. In contrast, the chrome-plated cylinder liner had a lower amount of erosion among the specimens subjected to the accelerated test. These results verified that the resistance of chrome-plated liners against cavitation is high. Therefore, it can withstand the impact of bubble explosion. If the chrome plating thickness is set with reference to the KS standard, an exceptional durability of abrasion, wear resistance, and corrosion resistance can be obtained. If the thickness is set between 120~250㎛, it is expected that the durability of the cylinder liner can be improved. Although a recovery method for corroded cylinder liners is suggested, the proposed method has an inherent risk of crack generation. Therefore, further research is required to solve this problem.

$Al_2O_3$세라믹 용사피막의 특성개선에 관한 연구 (A Study on the Improvement of Properties of Sprayed $Al_2O_3$ Ceramic Coating Layer.)

  • 김정일;이주원;최영국;김영식
    • Journal of Advanced Marine Engineering and Technology
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    • 제24권1호
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    • pp.49-58
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    • 2000
  • Thermal spraying is one of the most common surface coating techniques to be used for many applications and flame spraying covers a wide range of different materials which can be coated onto various substrates. The purpose of this study is to investigate the effects of mixed ratio in composite coatings on the mechanical and anti-corrosion properties. The five different types of composite coatings were made with $Al_2O_3$ ceramic and Ni-alloy powder on the mild steel substrate by flame spraying method. The mechanical properties such as microhardness, adhesive strength and erosion resistance and corrosion resistance were tested for the sprayed coating specimens. The results obtained are summarized as follows; 1. The composite coating layers greatly improve the microstructure, erosion resistance and adhesive strength by increasing the content of Ni-Al alloy. 2. Microhardness of the compsite coating layer is decreased by increasing the content of Ni-Al alloy. 3. The anti-corrosion properties is considerably improved by increasing the compsite rate of Ni-Al alloy.

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플랜트 승압펌프 재순환 배관 용접부의 용접비드에 의해 발생한 감육결함 분석 및 건전성 평가 (Analysis of Weld Beads for Wall Thinning Defects in the Weld Zone of the Boost Pump Recirculation Pipe for Power Plants and Evaluation of Their Integrity)

  • 남기우;안석환;도재윤
    • 한국해양공학회지
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    • 제24권4호
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    • pp.38-46
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    • 2010
  • The wall thinning phenomenon of pipes was simulated as metal loss due to erosion and corrosion. Such wall thinning defects in the pipes of power plants are a very important safety consideration. In this study, we analyzed wall thinning defects that occurred by weld bead of weld zone of boost pump recirculation pipe. From the results of the analysis of pipe failures, numerical analysis was performed by Fluent v6.3.26 using the standard k-$\varepsilon$ model of the weld bead shape, such as an elliptical or a spherical shape, on the inner wall of the pipe. Using the results obtained, we showed the overlap effect by cavitations corrosion and erosion-corrosion at the bottom of the wall-thinning defect.

대형 고속 선박용 러더의 내침식, 부식 특성 향상을 위한 용사 코팅막 (Thermal Spray Coating Layer for Improvement of Erosion and Corrosion Resistance Applicable to Large Sized High Speed Ship's Rudder)

  • 이유송;허성현;김진홍;김여중;배일용;이명훈
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2011년도 춘계학술대회 및 Fine pattern PCB 표면 처리 기술 워크샵
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    • pp.196-197
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    • 2011
  • Rudder, one of the most important component in the marine vessel, is now being decreased life time to serve due to cavitation erosion, vortex current, high flow speed suffer from ship speed going up dramatically. In this study, 10 kinds of thermal spray coating materials(2 of Zn alloy series, 3 of Al alloy series, 3 of Cu alloy series, 2 of STS alloy series) are chosen to apply on specimens and analyze micro structure, metallic composition, properties(porosity, oxidation) by using visual observation, XRD, EDX etc.. Additionally, to refine the characteristic of corrosion endurance for thermal spray coating layer, compared with thermal spray process and 5 kinds of heavy duty painting and AC paint (Anti-Corrosion Paint). Based on above mentioned experimental results, a priority of all coated specimens on corrosion-erosion endurances finalized and summarized there by desirable composition and process of thermal sprayed material properly.

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Premature Failure Analysis of Servovalve Components for a Thermal Power Plant

  • Chang, Sung-Yong;Chang, Joong-Chel;Kim, Bum-Soo;Seo, Min-Woo;Choi, Chel-Jong
    • 대한금속재료학회지
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    • 제49권9호
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    • pp.708-714
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    • 2011
  • The premature failure of a servovalve used for six months in a thermal power plant has been analyzed. The servovalve was made of stainless steel, containing 16Cr-0.44Mo, along with other elements. An overload of oil-supply pumping and an abnormal increase in the oil flux were observed during operation. A study revealed that erosion and corrosion could be the main causes of the failure. The visual examination of the servovalve did not show any appreciable damage. However, corrosion and erosion of the servovalve were observed using scanning electron microscopy (SEM). Upon examination of the servovalve, the corrosion was found to have occurred throughout the bushing and spool; however, erosion occurred at only the edge-side. In addition, the condition of the electrohydraulic control system (EHC) oil was investigated with respect to its satisfaction of the management standard.

CHECWORKS와 ToSPACE 프로그램의 배관감육 해석결과 비교 (Comparison of Wall Thinning Analysis Results between CHECWORKS and ToSPACE)

  • 황경모;윤훈;서혁기
    • Corrosion Science and Technology
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    • 제17권6호
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    • pp.317-323
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    • 2018
  • Assumptions have always been that wall thinning on the secondary side piping in nuclear power plants is mostly caused by Flow-Accelerated Corrosion (FAC). Recent studies have showed that wall thinning on the secondary side piping is caused by Liquid Droplet Impingement Erosion (LDIE), Solid Particle Erosion (SPE), cavitation, and flashing. To manage those aging mechanisms, several software such as CHECWORKS, COMSY, and BRT-CICERO have been used in nuclear power plants. Korean nuclear power plants have been using the CHECWORKS program since 1996 to date. However, many site engineers have experienced a lot of inconveniences and problems in using the CHECWORKS program. In order to work through the inconveniences and to remedy problems, KEPCO-E&C has developed a "3D-based pipe wall thinning management program (ToSPACE)" based on the experience of over 30 years in relation to the pipe wall thinning management. This study compares the results of FAC and LDIE analysis using both the CHECWORKS and ToSPACE programs with respect to validation of the wall thinning analysis results.