• Title/Summary/Keyword: entrance and exit surface

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A study on the machining of micro-extruding die using micro-drilling (마이크로 드릴링을 이용한 미세압출다이 가공에 관한 연구)

  • 민승기;제태진;이응숙;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.161-166
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    • 2003
  • The micro-extruding die is a die for manufacturing of fine-wire by extruding process. The fine-wire made from the micro-extruding can be effectively applied to fields of semiconductor parts and medical parts etc. It is predicted that the demand of fine-wire in industry is more and more increasing. In this study $\phi50\mu m$ micro-drill which is coated with diamond is used for drilling of super micro-hole sizes. For the machining of taper parts of entrance and exit, drill having $\phi50\mu\textrm{mm}$ inclination angle $20^{\circ}$and angle $30^{\circ}$ is used. This is useful for anti tool-breakage and excessive too-wear in drilling process. After micro-drilling, the polishing process by diamond abrasive and polishing wood s carried out for increasing surface roughness.

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Drilling Characteristics of Glass Fiber Reinforced Polyester (유리섬유 강화 폴리에스터의 드릴가공 특성)

  • 김성일
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.90-95
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    • 2000
  • Today fiber composite materials are routinely used in such wide applications as ships automobiles aircraft space vehi-cles containers sporting goods and appliances. The current knowledge of machining glass fiber reinforced polyester com-posites unfortunately is inadequate for its optimum utilization in many applications. Therefore This paper deals with drilling characteristic of glass fiber reinforced polyester composites. In the drilling of glass fiber reinforced polyester the quality of the cut surfaces is strongly dependent on the drilling parameters. drilling tests were carried out on glass fiber reinforced polyester using standard HSS tools. The material containing random chopped strand fibers and woven roving was fabricated by hand lay-up The entrance and exit surface of the holes was examined. The cutting force was also mea-sured to analyze the drilling characteristics,.

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A study on the micro-hole machining for micro-extruding die (극세선용 압출다이의 미세구멍 가공기술 연구)

  • 민승기;제태진;이응숙;이동주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.202-205
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    • 2002
  • The micro-extruding die is a die for manufacturing of fine-wire by extruding process. The fine-wire made from the micro-extruding can be effectively applied to fields of semiconductor parts and medical parts etc. It is predicted that the demand of fine-wire in industry is more and more increasing. In this study $\Phi$ 50${\mu}{\textrm}{m}$ micro-drill which is coated with diamond is used for drilling of super micro-hole sues. For the machining of taper parts of entrance and exit, drill having $\Phi$ 9mm inclination angle 20$^{\circ}$ is used. This is useful for anti tool-breakage in drilling process. After micro-drilling, the polishing process by abrasive is carried out for increasing surface roughness.

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A Study of the Extrusion Process of Circular Section Products with Helical Fins by Rotating Extrusion Dies (회전압출다이를 이용한 헬리컬 핀붙이 원형단면 압출가공에 관한 연구)

  • Park S. M.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.31-34
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    • 2004
  • A new extrusion process of the circular section product with helical fins could be developed by using rotating extrusion dies. The twisting of extruded product is caused by the twisted conical die surface connecting the die entrance section and the die exit section linearly. But, until now, because the process has used fixed extrusion dies, it needs high pressure in order to twist billet and form fin shape on the surface of billet. So, during extruding billet, in order not to twist billet, the extrusion dies is needed to rotate itself instead of twisting billet. And in order to rotate dies, the shape of inside contour of extrusion dies must have conical type with twisted Inclined die surface connecting the die entrance section and the die exit section linearly. The results of experiments show that, in spite of using twisted extrusion dies, twisting of the billet should not happen because of rotating dies in the opposite direction of twisting direction of billet during extruding billet, and, from the results, it shows that it can decrease the power of extrusion pressure and could prevent crack of teeth for fin forming.

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Experimental Analysis on the Catalytic Converter Internal Flow (촉매 변환기 내부 유동의 실험적 해석)

  • Yoo, S.C.
    • Journal of the Korean Society of Visualization
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    • v.10 no.2
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    • pp.20-24
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    • 2012
  • Increasing the active catalyst surface area is important in improving a converter's efficiency. In addition, uniform flow is advantageous in that it produces more efficient catalytic conversion. This results in the ability to use a smaller catalytic converter with uniform flow as opposed to a larger converter requirement for non-uniform flow. Therefore, it is important to characterize the internal flow of the catalytic converter. To characterize the system's flow patterns, velocity measurements were taken at the mid and exit planes of a ceramic honeycomb catalytic converter at flow rates of 37.8 l/s and 94.4 l/s. Measurements were conducted using LDV. The profiles were measured along both the major and minor axis of the planes. Primary flow direction velocities measured along the minor axis, at both flow rates, varied greatly at the mid plane and somewhat at the exit plane. The areas of greatest air flow were seen near the edges of the walls and on the side of the converter opposite the flow's entrance region. It also appears that the high velocities opposite the intake are due to the design of the entrance region. The entrance region is possibly too small to properly redirect the vertically entering fluid into an evenly distributed flow in the primary flow direction.

The Hole machining Characteristics of Glass Fiber Reinforced Polyester for Various Machining Conditions (가공조건 변화에 따른 유리섬유 복합재료의 홈 가공 특성)

  • 김성일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.377-380
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    • 1999
  • The experimental investigating is mainly focused on the hole machining characteristics of glass fiber reinforced polyester at different surface conditions, cutting conditions and machining methods. The entrance and exit surface holes of the glass fiber reinforced polyester is observed and the surface photographs of drilled holes is showed. The cutting force is also measured.

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A Study on the Cutting Characteristics of Plate Steel using CNC Cutting Machine (CNC 절단기를 이용한 강판의 절단특성에 관한 연구(1))

  • 김성일;이중희;김태영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.643-648
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    • 2002
  • In the cutting of plate steel, the quality of the cut surfaces is strongly dependent on the cutting conditions such as cutting speed, kerf width, plate thickness, length of tip-specimen and oxygen pressure etc. the cutting tests of plate steel were carried out using CNC gas cutting machine. this paper deals with cutting characteristics of plate steel using CNC cutting machine. the width of cutting entrance and exit, the surface roughness of cutting surfaces and the cutting surface are examined at various cutting conditions.

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Numerical Study of Reduction of Pressure variation and Micro-Pressure Wave for high-speed train in narrow tunnel (협소터널 고속 주행시 압력변동 및 미기압파 저감을 위한 수치해석적 연구)

  • Lee, Jung-Uk;Yun, Su-Hwan;Kwak, Min-Ho;Lee, Dong-Ho;Kwon, Hyeok-Bin;Ko, Tae-Hwan
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.70-77
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    • 2011
  • When a train passes a conventional tunnel at high speed, an environmental noise issue arises by pressure variation and micro-pressure waves at the exit of the tunnel. It is known that this issue can be reduced by using dummy tunnel duct on the tunnel entrance. We studied the variances of micro-pressure waves at the exit of tunnel and pressure variation within the tunnel, by altering surface area and length of the dummy tunnel duct. For analyze this train-tunnel relation problem, axi-simmetric steady compressible flow solver was used. Changing the length of the dummy tunnel duct can adjust pressure variation, changing the surface area of the dummy tunnel duct can adjust volume and pressure variation of the micro-pressure wave. Thus, optimized surface area and length of the dummy tunnel duct can simultaneously reduce environmental noise pollution by micro-pressure wave and issues by the pressure variation.

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A Study of the Twisting and Extrusion Process of the Product with Trapezoidal Helical Fin from the Round Billet (원형빌렛으로부터 나선형 사다리꼴 핀을 가진 제품의 비틀림 압출가공법에 관한 연구)

  • 김한봉;진인태
    • Transactions of Materials Processing
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    • v.8 no.2
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    • pp.143-151
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    • 1999
  • The twisting and extrusion process of the product with trapezoidal helical fin from the round billet is developed by the upper bound analysis. The twisting of extruded product is caused by the twisted die surface connecting the die entrance section and the die exit section linearly. In the analysis, the rotational velocity in angular direction is assumed by the multiplication of radial distance and angular velocity. The angular velocity is increased linearly by axial distance from the die entrance. The increase rate of angular velocity is determined by the minimization of plastic work. The results of the analysis show that the angular velocity of the extruded product increases with the die twisting angle, the reduction of area, and decreases with the die length, the friction condition.

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A Study of the Twisting and Extrusion Process of the Product with Involute Helical Fin from the Round Billet (원형빌렛으로부터 인볼루트 헬리컬 핀을 가진 제품의 비틀림 압출가공법에 관한 연구)

  • 김한봉
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.111-114
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    • 1999
  • The twisting and extrusion process of the product with involute helical fin from the round billet is developed by the upper bound analysis. The twisting of extruded product is caused by the twisted die surface connecting the die entrance section and the die exit section linearly. In the analysis, the internal shear surface is defined as the curved twisted plane from the taisting of die surface and the shear work is calculated by the consumption of shear energy The increase rate of angular velocity is determined by the minimization of plastic work. The results of the analysis show that the angular velocity of the extruded product increases with the die twisting angle, the reduction of area, and decreases with the die length, the friction condition.

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