• Title/Summary/Keyword: engineering properties of mortar

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Anti-degradation of Various Mortar Mixtures Depending on Oil Submerging Conditions (모르타르 배합비별 각종 유지류 침지에 따른 열화저항성)

  • Han, Cheon-Goo;Hwang, Chan-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.3
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    • pp.219-225
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    • 2017
  • The durability factors of concrete has been researched by many researchers. Among the chemical ingression by acid, alkali, or salt, specially the ingression by sulfate has been actively studied and reported. Generally, for the oil type chemical, it is reported to cause the excessive expansion of cement mortar and further to cause the collapse, while there was no enough research on influence of oil type, relationship with microstructure of mortar, and collapse pattern. Therefore, in this research, using the various oils from general market, the degradation properties of the mortar mixtures with various mix designs were evaluated. according to the experiment, Bio diesel damaged worst and the mix design with less cement content showed the worst damage against oils.

Characteristics of Recycled Aggregate Powder Containing Mortar Depending on Grinding Efficiency (분쇄 효율에 따른 순환골재 분말 혼입 모르타르의 특성)

  • Bang, Jinwook;Jang, Youngil;Lee, Jongwon;Mun, Seokho;Chu, Hyunseung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.2
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    • pp.116-121
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    • 2019
  • In order to evaluating applicability of RAP (recycled aggregate powder) in mortar, in this study, physical and mechanical tests was carried out. Material characteristics of recycled aggregate and RAP were evaluated and the mechanical properties of mortar replaced with RAP were analyzed. Test result of sieve analysis showed that as the milling time increased the fineness modulus was decreased and the distribution of 0.6 mm particle size was found to increase. The fluidity of mortar mixture substituted with RAP tended to increase than Plain mixture. It was result that the increasing fluidity was affected by unreacted surplus water in the mortar as the binder was replaced with RAP. From the compressive strength result of the mortar subjected to RAP, it was found that the RAP was able to replace up to about 10% of unit binder weight although the compressive strength of mortar was decreased as the RAP replacement increased. From the above study, it can be concluded that the physical properties of RAP satisfied the quality standard of aggregate for replacement with fine aggregate. Moreover, in case of the RAP was replaced up to 10% of unit cement weight, it was able to be possible to improve fluidity and compressive strength of mortar.

The Effects of Void Ratio on Extrudability and Buildability of Cement-based Composites Produced by 3D Printers (3D 프린터용 시멘트 복합체의 간극비가 출력성과 적층성에 미치는 영향)

  • Seo, Ji-Seok;Lee, Bong-Chun;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.7
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    • pp.104-112
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    • 2019
  • The material properties of the 3D printing cement composite mortar were evaluated, and the performance range in which printing was possible was calculated using the void ratio in a fresh state as a single index. As a results of the tests, as the water-binder ratio (W/B) increased, the mortar flow value increased and the density and strength decreased. As the sand-binder ratio (SS/B) increased, the mortar flow value decreased. However, strength and density increased and decreased up to a certain SS/B. As admixture-binder ratio (Ad/B) increased, mortar flow value, density, and strength decreased. These trends make it difficult to mix-design to meet the target performances of 3D printing mortars, represented by extrudability and buildability. The value of mortar flow increased proportionally with the void ratio, while the density and strength apparently decreased as the void ratio increased. This indicates that void ratio can be utilized as a single index for controlling the material properties in the design of mortar mixtures. It was found that mortar mixture could be printed by a 3D printer when the void ratio was in the range from 0.6 to 0.7. This was verified by printing a mortar which has the void ratio of 0.634. The mortar was produced with the mixture design of W/B 35.0%, SS/B 60.0%, and Ad/B 0.1%. Further research applying diverse admixtures is needed to improve the quality of 3D printing output mortars.

An experimental study on strength of hybrid mortar synthesis with epoxy resin, fly ash and quarry dust under mild condition

  • Sudheer, P.;Muni Reddy, M.G.;Adiseshu, S.
    • Advances in materials Research
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    • v.5 no.3
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    • pp.171-179
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    • 2016
  • Fusion and characterization of bisphenol-A diglycidyl ether based thermosetting polymer mortars containing an epoxy resin, Fly ash and Rock sand are presented here for the Experimental study. The specimens have been prepared by means of an innovative process, in mild conditions, of commercial epoxy resin, Fly ash and Rock sand based paste. In this way, thermosetting based hybrid mortars characterized by a different content of normalized Fly ash and Rock sand by a homogeneous dispersion of the resin have been obtained. Once hardened, these new composite materials show improved compressive strength and toughness in respect to both the Fly ash and the Rock sand pastes since the Resin provides a more cohesive microstructure, with a reduced amount of micro cracks. The micro structural characterization allows pointing out the presence of an Interfacial Transition Zone similar to that observed in cement based mortars. A correlation between micro-structural features and mechanical properties of the mortar has also been studied.

The effects of replacement fly ash with diatomite in geopolymer mortar

  • Sinsiri, Theerawat;Phoo-ngernkham, Tanakorn;Sata, Vanchai;Chindaprasirt, Prinya
    • Computers and Concrete
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    • v.9 no.6
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    • pp.427-437
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    • 2012
  • This article presents the effect of replacement fly ash (FA) with diatomite (DE) on the properties of geopolymer mortars. DE was used to partially replace FA at the levels of 0, 60, 80 and 100% by weight of binder. Sodium silicate ($Na_2SiO_3$) and sodium hydroxide (NaOH) solutions were used as the liquid portion in the mixture in order to activate the geopolymerization. The NaOH concentrations of 15M, $Na_2SiO_3$/NaOH ratios of 1.5 by weight, and the alkaline liquid/binder (LB) ratios by weight of 0.40, 0.50, 0.60 and 0.70 were used. The curing at temperature of $75^{\circ}C$ for 24 h was used to accelerate the geopolymerization. The flows of all fresh geopolymer mortars were tested. The compressive strengths and the stress-strain characteristics of the mortar at the age of 7 days, and the unit weights were also tested. The results revealed that the use of DE to replace part of FA as source material in making geopolymer mortars resulted in the increased in the workability, and strain capacity of mortar specimens and in the reductions in the unit weights and compressive strengths. The strain capacity of the mortar increased from 0.0028 to 0.0150 with the increase in the DE replacement levels from 0 to 100%. The mixes with 15M NaOH, $Na_2SiO_3$/NaOH of 1.5, LB ratio of 0.50, and using $75^{\circ}C$ curing temperature showed 7 days compressive strengths 22.0-81.0 MPa which are in the range of normal to high strength mortars.

Effect of Cementitious Materials on Compressive Strength and Self-healing Properties of Cement Mortars Containing Chitosan-Based Polymer

  • Jae-In Lee;Chae-Young Kim;Joo-Ho Yoon;Se-Jin Choi
    • Architectural research
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    • v.25 no.3
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    • pp.53-59
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    • 2023
  • Concrete is widely used in the construction industry; however, it has the disadvantage of deteriorating durability due to cracks occurring because of climate change and shrinkage. In addition, when cement is used as a binder, CO2 emitted during the manu-facturing process accounts for ~8% of global CO2 emissions. In this study, ecofriendly cementitious materials such as blast furnace slag powder and fly ash (FA) were used as cement substitutes in the production of mortar containing a chitosan-based polymer (CP), and their fluidity, compressive strength, and self-healing performance were examined. The 28-day compressive strength of the control sample was ~32.4 MPa (the lowest for all tested samples), while that of the sample containing 5% CP and 20% FA was ~49.6 MPa (the highest for all tested samples) and ~53.1% higher than that of the control sample. Even at a healing age of 56 days, the control sample exhibited the lowest healing performance, whereas the samples containing CP (5%, 10%) and 20% FA demonstrated excellent healing performance. After 28 days, the decrease in crack size for the control sample was minimal; however, for the sample containing only cement and CP, a significant decrease in crack size was observed even after 28 days. This study confirmed that the appropriate use of CP and cementitious materials improves not only compressive strength but also the selfhealing performance of mortar.

Evaluation of the Basic Properties of Materials for Application of Functional Plaster Mortar (기능성 미장 모르타르의 현장 적용을 위한 재료별 기초 물성에 관한 평가)

  • Cho, Do-Young;Kim, Gyu-Yong;Miyauchi, Hiroyuki
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.2
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    • pp.152-160
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    • 2012
  • The development of building must be accompanied with construction technology and performance of materials. In particular, wet processes have a high level of dependence on manpower and a low level of diversification of materials used. This study aimed to determine the applicability of various materials for wet process, mechanized construction and eco-friendly building materials through a comparison with dry premixed mortar. As a result, it was found that resin plaster and gypsum plaster's strength is lower than that of dry cement mortar, but their mechanization application, construction simplification, smoothness and bond strength are higher than that of dry cement mortar. And estimate that is valid as workability, bonding strength, eco-friendly building material in occasion of gypsum plaster.

Hydration Heat and Crack-Reducing Properties of Cement Mortar Added Fluosilicate Salt Based Hydration Heat Reducer (규불화염계 수화열 저감제가 첨가된 시멘트 모르타르의 수화열 변화 및 균열저감 특성)

  • Kim, Jin-Yong;Lee, Hyo-Song;Rhee, Young-Woo;Kim, Do-Su;Lee, Byoung-Ky;Khil, Bae-Su;Han, Seung-Gu
    • Journal of the Korean Ceramic Society
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    • v.42 no.3 s.274
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    • pp.198-204
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    • 2005
  • Fluosilicate salts based hydration heat reducer(SWP-HR), used in this study, is composed of fluosilicate salts, soluble silica, aromatic polymer condensate and nitrate salt based inorganic compound with latent heat property. Effects of SWP-HR addition on the hydration heat and anti-crack property of cement mortar were investigated. Adiabatic hydration temperature and drying shrinkage length of SWP-HR added cement mortar had a tendency to decrease compared to those of cement mortar without SWP-HR addition. Also, it was confirmed through crack pattern experiment of plate-form specimen for elucidating crack-reducing characteristic that anti-crack property of SWP-HR added cement mortar was improved.

Development of high performance patching repair mortars with light weight and sulfuric acid resistance properties (경량 및 내황산 특성을 가진 고성능 단면복구 모르타르의 개발)

  • Kim, Kyoungmin;Park, Junhui;Ahn, Tae-ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.4
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    • pp.167-172
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    • 2017
  • In this study, high performance patching repair mortars with light weight and sulfuric acid resistance properties were suggested. Their performance estimation were investigated based on KS F 4042 using patching repair mortar with light weight aggregate and soluble polymer of Type I and sulfuric acid resistance mortar of Type II, From these results, it was confirmed that these motors were satisficed and improved by all standard tests of KS F 4042.

A Fundamental Study on the Mix Design in High Volume Fly-Ash Concrete (플라이애시를 대량 사용한 콘크리트의 배합설계를 위한 기초적 연구)

  • 심재형;김재환;최희용;강석표;최세진;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.641-646
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    • 2001
  • Generally, when Fly-Ash was used as replacement material of cement in concrete, it might occur retardation of setting and hardening. So, it is unable to use a large amount of Fly-Ash as replacement for cement. However, if it is used as replacement material of fine aggregate in concrete, we can use a large amount of Fly-Ash and settle a problem of natural-aggregate exhaustion. Furthermore, engineering properties of High Volume Fly-Ash Concrete Is better than that of plain concrete But, the larger Fly-Ash is replaced, the more fluidity of High Volume Fly-Ash Concrete decrease, because porous organization of Fly-Ash adsorb water and Superplasticizer. In this study, after appending additional water to High Volume Fly-Ash Concrete in proportion to weight of Fly-Ash, we intend to find proper ratio which doesn't affect strength and satisfy fluidity As a result of this study, it was found that fluidity of mortar with 25~28 percentage of additional water was satisfied with fluidity of plain mortar, and compressive strength of that was similar to plain mortar's

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