• Title/Summary/Keyword: element division

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Forming Analysis and Design of Cold Gear Forging using 3D Finite Element Method (3차원 유한요소법을 적용한 냉간단조 기어 성형 해석 및 설계)

  • 송종호;김수영;임용택
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.108-111
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    • 2002
  • It is important to predict forming procedure for minimizing trial-and-error in the application of cold forging of gears. In this study, 3-dimensional simulations of cold forging processes of spur and bevel gear were carried out using finite element method to investigate the characteristics of the processes. From the simulation result it was found that incomplete teeth forming of spur gear was occurred with increase of teeth number in forging by forward extrusion. It can be reduced through division of material flows at the initial forming state using forward/backward combined extrusion.

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Numerical Simulation of Induction Hardening Process of Tubular Drive Shaft for Automobile (자동차용 중공 구동축의 고주파 경화 공정에 대한 수치적 연구)

  • Kang, G.P.;Oh, B.K.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.248-253
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    • 2016
  • Induction hardening process of tubular drive shaft for automobile is simulated by combining the thermal, mechanical, electro-magnetic and metallurgical analysis models. Various material properties for each analysis model are obtained in a consistent way via material properties calculation software, JMatPro®. To consider the scanning process of induction heating, boundary element method is adopted for electro-magnetic field calculation. The distribution of temperature, stress and phase volume fraction are tracked out through the whole process and the effect of scanning velocity is reviewed. The analysis result shows that the critical principal stress is developed at the phase boundary where martensite is formed.

Design Simulation of Epoxy Mold Type PT using Finite Element Method (유한 요소법을 이용한 에폭시 몰드형 PT의 설계 시뮬레이션)

  • Park, Geon-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.05b
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    • pp.119-122
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    • 2005
  • In this study, the design simulation for optimal wire batch around service line was made to improve the dielectric strength at the primary winding using Finite Element Method. The automatic convergence algorithm for finding of limit object value using loop circulation method was developed to make the optimal design simulator. The modulation method was suggested to make division time faster which was very important for full simulation efficiency. As a result, the simulation time was reduced and the optimal wire batch design was obtained.

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Deformation and Fracture Behavior of Wall Thinned Carbon Steel Pipes (감육된 탄소강배관의 변형과 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.17-23
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    • 2006
  • Monotonic four-point bending tests were conducted on straight pipe specimens, 102 mm in diameter with local wall thinning, in order to investigate the effects of the depth, shape, and location of wall thinning on the deformation and failure behavior of pipes. The local wall thinning simulated natural erosion/corrosion metal loss. The deformation and fracture behavior of the straight pipes with local wall thinning was compared with that of non wall-thinning pipes. The failure modes were classifiedas local buckling, ovalization, or crack initiation, depending on the depth, shape, and location of the local wall thinning. Three-dimensional elasto-plastic analyses were carried out using the finite element method. The deformation and failure behavior, simulated by finite element analyses, coincided with the experimental results.

Stochastic finite element method homogenization of heat conduction problem in fiber composites

  • Kaminski, Marcin
    • Structural Engineering and Mechanics
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    • v.11 no.4
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    • pp.373-392
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    • 2001
  • The main idea behind the paper is to present two alternative methods of homogenization of the heat conduction problem in composite materials, where the heat conductivity coefficients are assumed to be random variables. These two methods are the Monte-Carlo simulation (MCS) technique and the second order perturbation second probabilistic moment method, with its computational implementation known as the Stochastic Finite Element Method (SFEM). From the mathematical point of view, the deterministic homogenization method, being extended to probabilistic spaces, is based on the effective modules approach. Numerical results obtained in the paper allow to compare MCS against the SFEM and, on the other hand, to verify the sensitivity of effective heat conductivity probabilistic moments to the reinforcement ratio. These computational studies are provided in the range of up to fourth order probabilistic moments of effective conductivity coefficient and compared with probabilistic characteristics of the Voigt-Reuss bounds.

The Numerical Analysis of Jeju Harbor Flow Considering Effect of Seasonal Wind

  • Kim, Nam-Hyeong;Park, Ji-Hun;Kang, Hyun-Woo
    • Journal of Navigation and Port Research
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    • v.31 no.9
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    • pp.793-799
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    • 2007
  • The effect of seasonal wind on the tidal circulation in Jeju harbor was examined by using a numerical shallow water model. A finite element for analyzing shallow water flow is presented. The Galerkin method is employed for spatial discretization. Two step explicit finite element scheme is used to discretize the time function, which has advantage in problems treating large numbers of elements and unsteady state. The numerical simulation is compared with three cases; Case 1 does not consider the effect of wind, Case 2 and Case 3 consider the effect of summer and winter seasonal wind, respectively. According to result considering effect of seasonal wind, velocity of current vector shows slightly stronger than that of case 1 in the flow field. It can be concluded that the present method is a useful and effective tool in tidal current analysis.

Development of the Fuzzy-Based System for Stress Intensity Factor Analysis

  • Lee, Joon--Seong
    • Journal of the Korean Institute of Intelligent Systems
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    • v.12 no.3
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    • pp.255-260
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    • 2002
  • This paper describes a fuzzy-based system for analyzing the stress intensity factors (SIFs) of three-dimensional (3D) cracks. A geometry model, i.e. a solid containing one or several 3D cracks is defined. Several distributions of local node density are chosen, and then automatically superposed on one another over the geometry model by using the fuzzy knowledge processing. Nodes are generated by the bucketing method, and ten-coded quadratic tetrahedral solid elements are generated by the Delaunay triangulation techniques. The singular elements such that the mid-point nodes near crack front are shifted at the quarter-points, and these are automatically placed along the 3D crack front. The complete finite element(FE) model is generated, and a stress analysis is performed. The SIFs are calculated using the displacement extrapolation method. To demonstrate practical performances of the present system, semi-elliptical surface cracks in a inhomogeneous plate subjected to uniform tension are solved.

CAE Procedure of Engine Balance Shaft Housing for Prediction of Durability (엔진 밸런스 샤프트 하우징의 내구성 평가를 위한 CAE 절차 개발)

  • Choi, Hang-Jip
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.133-138
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    • 2007
  • The balance shaft housing in the recent engines tends to have the high cycle fatigue crack caused by increased engine power. In this paper, a CAE procedure is introduced to predict the durability of the balance shaft housing. The procedure is performed through two analysis steps. In the first step, the multibody dynamic simulation is used to obtain more accurate loading boundary conditions applied to the finite element model for the following step. Next, the finite element analysis is performed to predict the durability of the balance shaft housing through the calculation of the safety factor. Through this CAE procedure, the revised balance shaft housing was developed to improve the durability. And the durability of the housing was confirmed experimentally.

Buckling Characteristics of Skin-Stringer Composite Stiffened Panel

  • Noh, Ji-Sub;Ghim, Yeong-Taek;Shin, Joon-Hyung;Kwon, Bo-Seong;Byun, Joon-Hyung;Nam, Young-Woo;Kweon, Jin-Hwe
    • Journal of Aerospace System Engineering
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    • v.14 no.6
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    • pp.68-73
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    • 2020
  • Skin-stringer structures are widely used in aircrafts due to their advantage of minimizing structural weight while maintaining load carrying capacity. However, buckling load can cause serious damage to these structures. Therefore, the buckling characteristics of skin-stringer structures should be carefully considered during the design phase to ensure structural soundness. In this study, finite element method was applied to predict the buckling characteristics of stiffened panels. In terms of the failure mode, finite element analysis showed a symmetrical buckling mode, whereas an asymmetrical mode was determined by experimentation. The numerical results were obtained and compared to the experimental data, showing a difference of 9.3% with regard to the buckling loads.

Finite element method adopting isoparametric formulation of the quadrilateral elements (등매개변수 사변형요소를 적용한 유한요소해석법)

  • Lee, Seung-Hyun;Han, Jin-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.11
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    • pp.205-212
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    • 2018
  • In order to overcome shortcomings of commercial analysis program for solving certain geotechnical problems, finite element method adopting isoparametric quadrilateral element was selected as a tool for analyzing soil behavior and calculating process was programmed. Two examples were considered in order to verify reliability of the developed program. One of the two examples is the case of acting isotropic confining pressure on finite element and the other is the case of acting shear stress on the sides of the finite element. Isoparametric quadrilateral element was considered as the finite element and displacements in the element can be expressed by node displacements and shape functions in the considered element. Calculating process for determining strain which is defined by derivatives using global coordinates was coded using the Jacobian and the natural coordinates. Four point Gauss rule was adopted to convert double integral which defines stiffness of the element into numerical integration. As a result of executing analysis of the finite element under isotropic confining pressure, calculated stress corresponding to four Gauss points and center of the element were equal to the confining pressure. In addition, according to the analyzed results for the element under shear stress, horizontal stresses and vertical stresses were varied with positions in the element and the magnitudes and distribution pattern of the stresses were thought to be rational.