• 제목/요약/키워드: electropolishing

검색결과 68건 처리시간 0.02초

가스센서용 고순도 다공질 알루미나 담체의 제조 (Preparation of High-purity Porous Alumina Carrier for Gas Sensor)

  • 이창우;현성호;함영민
    • 한국화재소방학회논문지
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    • 제11권3호
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    • pp.15-23
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    • 1997
  • In this study, the alumina for gas sensor was prepared by anodic oxidation. It was stable thermally and chemically, and pore diameter and pore distribution was uniform. And the shape of pore was cylinderical. The aluminum plate was carried out by the thermal oxidation, chemical polishing and electropolishing pretreatment. The pore diameter, pore size distribution, pore density and thickness of alumina was observed with the change of reaction temperature, electrolyte concentration and current density. As a results, It was able to use for carrier because alumina which was prepared by anodic oxidationhas uniform pore size distribution.

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태양전지용 경면 제조 공정에 대한 연구 (A Study on Mirror Surface Manufacturing Process for Solar Cell)

  • 이종권;박지환;송태환;류근걸;이윤배
    • 한국산학기술학회논문지
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    • 제4권1호
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    • pp.47-49
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    • 2003
  • 태양전지에 소모되는 비용중의 30% 이상이 silicon 기판의 가공 및 silicon자체의 비용이다. 본 연구에서는 이러한 비운을 절감하기 위해 silicon기판대신 STS 304를 사용하고자 한다. STS 304를 태양전지용 기판으로 사용하기 위해서는 고도천 연마된 표면을 필수조건으로 하기 때문에 STS 304에 전해연마를 실시하여 AFM으로 표면의 거칠기를 살펴보았다 또 한, 표면 조도의 향상을 위해 최적의 연마조건에서 leveller를 첨가하였다. 인산($H_3PO_4$)을 기본으로 한 전해연마액에 2A의 전류와 극간거리 0.7cm의 조건하에서 STS 304의 최적 전해연마조건을 찾기 위해 전해액의 온도는 $80^{\circ}C{\sim}120^{\circ}C$, 연마시간은 3~2분간 전해연마를 실시하였다. 그 결과 2A/$cm^2$, $80^{\circ}C$, 10분에서 27.9nm의 표면조도를 보였으며, leveller로 사용된 glycerine, ethylene glycol, propylene glycol의 영향을 연구하였다. Leveller 중에서는 ethylene glycol을 0.4g/l 첨가하였을 때 표면조도가 약 15nm로서 그 효과가 가장 좋았다.

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AAO를 이용한 나노 패턴 마스터 제작에 관한 연구 (Study on Fabrication of Highly Ordered Nano Patterned Master by Using Anodic Aluminum Oxidation)

  • 신홍규;권종태;서영호;김병희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.368-370
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    • 2007
  • AAO(Anodic Aluminum Oxidation) method has been known that it is practically useful for the fabrication of nano-structures and makes it possible to fabricate the highly ordered nano masters on large surface and even on the 2.5 or 3D surface at low cost comparing to the expensive e-beam lithography or the conventional silicon processing. In this study, by using the multi-step anodizing and etching processes, highly ordered nano patterned master with concave shapes was fabricated. By varying the processing parameters, such as initial matter and chemical conditions; electrical and thermal conditions; time scheduling; and so on, the size and the pitch of the nano pattern can be controlled. Consequently, various alumina/aluminum nano structures can be easily available in any size and shape by optimized anodic oxidation in various aqueous acids. The resulting good filled uniform nano molded structure through hot embossing molding process shows the validity of the fabricated nano pattern masters.

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반도체용 대구경관의 전해 복합연마에 대한 초정밀 가공 특성연구 (A Study on the characteristics of ultra precision about Buffing and Electropolishing for Semiconductor Large Radius Pipe)

  • 이정훈;이은상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.609-613
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    • 2004
  • On this study, electrochemical polishing is adapted to ultra-fine surface for semiconductor large radius gas-tube. The system which buffing and electrochemical polishing can be performed simultaneously was constructed in connection with developing exclusive system. Based on existing papers and the research of background, electrode gap and electrolyte flow were fixed. Current density and electrochemical precision time were chosen as variables. On this study, it is objected to find optimal precision condition and precision variables on the in-process electrochemical polishing.

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Well Defined One-Dimensional Photonic Crystal Templated by Rugate Porous Silicon

  • Lee, Sung Gi
    • 통합자연과학논문집
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    • 제6권3호
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    • pp.183-186
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    • 2013
  • Well defined 1-dimentional (1-D) photonic crystals of polystyrene replicas have been successfully obtained by removing the porous silicon from the free-standing rugate porous silicon/phenylmethylpolysiloxane composite film. Rugate porous silicon was prepared by an electrochemical etching of silicon wafer in HF/ethanol mixture solution. Exfoliated rugate porous silicon was obtained by an electropolishing condition. A composite of rugate porous silicon/phenylmethylpolysiloxane composite film was prepared by casting a toluene solution of phenylmethylpolysiloxane onto the top of rugate porous silicon film. After the removal of the template by chemical dissolution, the phenylmethylpolysiloxane castings replicate the photonic features and the nanostructure of the master. The photonic phenylmethylpolysiloxane replicas are robust and flexible in ambient condition and exhibit an excellent reflectivity in their reflective spectra. The photonic band gaps of replicas are narrower than that of typical semiconductor quantum dots.

재생방법에 따른 교정용 브라켓의 세포독성에 관한 실험적 연구 (AN EXPERIMENTAL STUDY ON THE CYTOTOXICITY OF RECYCLED BRACKETS)

  • 임용규;양원식
    • 대한치과교정학회지
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    • 제23권2호
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    • pp.147-163
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    • 1993
  • The purpose of this stuy was to evaluated the cytotoxicity of brackets which were recycled thermally or chemically. New brackets and used brackets which had been in mouth for at least 2years were used as samples and human gingival cell culture and agar overlay technique was used to evaluate the cytotoxicity. From the experiment the following results were obtained : 1. New brackets in the as received state showed mild cytotoxicity. 2. Thermally recycled brackets except the used bracket not electropolished showed moderate cytotoxicity and among them new brackets showed greater cytotoxicity than used ones. 3. Used brackets which were thermally recycled without electropolishing showed mild cytotoxicity. 4. Among thermally recycled brackets, electropolished brackets showed greater cytotoxicity than not electro-polished ones. 5. Chemically recycled brackets showed moderate cytotoxicity, and among them, new brackets appeared to be more cytotoxic than used ones.

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금형면의 자기연마가공 고효율에 관한 연구 (A Study on Improving the Efficiency of Magnetic Abraslve Polishing for Die & Mold Surfaces)

  • 이용철;안제정박;중천위웅
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.98-102
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    • 1994
  • There are many difficulties in automatic polishing for die & mold surfaces. Even though the process has been studied in the past 15 years, it has not been achieved yet, but by the process of actual hand work of well-skilled workers. A new magentic assisted polishing process, which is one of the potential method for automation of surface finishing has been studied in the past 10 years by colleagues. The process has many merits, but on the other hand also has demerits, one being low efficiency of gridability by comparision with grinding wheel polish. Therefore, some attempts were tried to improve the grindability by adopting electropolishing, ultra-high speed milling, 5-axis controlled machine etc... most recently by collegues. This study also aims to improve the efficiency of polishing by introducing the easily-polished shape surface milling method equalizing the tool feed per tooth to the pick feed. This milling method was experimentally confirmed to have sufficient grindability to polish milled surface (with 10 .mu. mRmax surface roughness) into mirror surface (with 0.4 .mu. mRmax surface roughness).

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반사공명으로 인코딩된 광결정 스마트 먼지의 제조방법 및 광학적 특징 (Preparation and Optical Characterization of Photonic Crystal Smart Dust Encoded with Reflection Resonance)

  • 이보연;황민우;조현;김희철;한정민
    • 통합자연과학논문집
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    • 제3권2호
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    • pp.84-88
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    • 2010
  • Photonic crystals containing rugate structures from a single crystalline silicon wafer was obtained by using a sinoidal alternating current during an electrochemical etch procedure. Photonic crystals were isolated from the silicon substrate by applying an electropolishing current and were then made into particles by using an ultrasonic fracture in an ethanol solution to give a smart dust. Smart dusts exhibited their unique nanostructures and optical characteristics. They exhibited sharp photonic band gaps in the optical reflectivity spectrum. The size of smart dust obtained was in the range of 10-20 nm.

Fabrication and Characterization of Optically Encoded Porous Silicon Smart Particles

  • Sohn, Honglae
    • 통합자연과학논문집
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    • 제7권4호
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    • pp.221-226
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    • 2014
  • Optically encoded porous silicon smart particles were successfully fabricated from the free-standing porous silicon thin films using ultrasono-method. DBR PSi was prepared by an electrochemical etch of heavily doped $p^{{+}{+}}$-type silicon wafer. DBR PSi was prepared by using a periodic pseudo-square wave current. The surface-modified DBR PSi was prepared by either thermal oxidation or thermal hydrosilylation. Free-standing DBR PSi films were generated by lift-off from the silicon wafer substrate using an electropolishing current. Free-standing DBR PSi films were ultrasonicated to create DBR-structured porous smart particles. Optical characteristics of porous smart particles were measured by FT-IR spectroscopy. The surface morphology of porous smart particles was determined by FE-SEM.

유한요소해석을 이용한 전류밀도 분포에 의한 전주두께 예측에 관한 연구 (A Study on the Electroformed Thickness Estimate By Current Density Distribution Use Finite Elements Analysis)

  • 강대철;김헌영;전병희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.449-453
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    • 2005
  • Electrochemical systems find widespread technical application. Industrial electrolytic process include electroplating, electroforming, and electropolishing. Electroforming and electroplating is widely used in the manufacture of metal parts. This paper based on the basic equations of electrics and electrochemical kinetics, was employed for a theoretical explanation of the current density distribution on electroforming process. We calculated current density distribution and potential distribution on cathode. Also, calculated current density distribution of vertical direction. It was shown that current density is related with distance of between anode and cathode and mass transfer process. And make an experiment on its relation and electroformed thickness. It shows that it is useful method using FEM with multi-physics to estimate electroformed thickness.

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