• Title/Summary/Keyword: electrochemical coating

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Characteristics of Electrochemical and Cavitation Damage after Sealing Treatment for Arc Thermal Sprayed Coating Layer (후처리된 아크 용사코팅 층의 전기화학적 및 캐비테이션 손상 특성)

  • Kim, Seong-Jong;Han, Min-Su;Park, Il-Cho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.300-300
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    • 2014
  • 해양환경 하에서 대형 강구조물의 경우 장기간 부식손상을 방지하기 위해 아크 용사코팅 기술이 오래전부터 유용하게 이용되어 왔다. 아크 용사코팅 기술은 타 용사코팅 기술에 비해 경제성과 생산성이 뛰어나 대형 강구조물에 적용되고 있다. 용사재료로는 Al, Zn 또는 그 합금들이 주로 사용되어 강재에 대해 희생양극 방식효과를 나타낸다. 그러나 아크용사에 의해 적층된 코팅 층은 용사공정 중 불가피하게 수많은 기공과 산화물이 포함되어 내식성 및 내구성에 악영향을 미치게 된다. 따라서 본 연구에서는 알루미늄 합금의 용사코팅 층에 대하여 다양한 후처리를 통해 내식성과 더불어 내구성을 향상시키고자 하였다. 용사코팅은 알루미늄 합금 선재(1.6 ${\varnothing}$)를 사용하여 아크용사를 실시하였다. 용사 시 용사거리는 200 mm, 공기압력은 약 $7kg/cm^2$ 정도로 유지하면서 용사코팅을 실시하여 약 $200{\mu}m$ 두께로 코팅 층을 형성시켰다. 이후 용사코팅 층의 표면에 다양한 후처리재를 적용하였으며, 내구성을 평가하기 위하여 후처리 적용 전후 시험편에 대하여 캐비테이션 실험을 실시하였다. 캐비테이션 실험은 ASTM G32-92에 의거하여 주파수 20 kHz의 초음파 진동 장치(ultrasonic vibratory device)를 사용하였다. 그리고 시험편 표면과 발진 혼에 부착된 팁(tip)과의 거리는 1 mm로 일정하게 유지시킨 뒤, 캐비테이션 발생 시간을 변수로 하여 실험을 실시하였다. 손상된 용사코팅 층의 표면은 주사전자현미경과 광학현미경으로 관찰하였으며, 시험편 손상깊이는 3D 현미경으로 비교 분석하였다. 또한 캐비테이션 실험 전후의 무게를 측정하여 무게 감소량을 상호 비교하였다. 그리고 전기화학적 실험은 천연해수 속에서 자체 제작한 홀더(holder)를 이용하여 $0.33183cm^2$의 용사코팅 층만을 노출시켜 실시하였다. 그리고 기준전극은 은/염화은 전극을, 대극은 백금전극을 사용하였다. 분극실험을 통해 후처리 적용에 따른 용사코팅 층의 부식전위 및 부식전류밀도를 비교 평가하였다. 그 결과, 용사코팅 층에 의하여 강재에 대한 희생양극 방식전위가 확보되었으며, 후처리재가 적용된 용사코팅 층에서 내식성 및 캐비테이션 저항성이 향상되었다.

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Study on the Improvement of the Electrochemical Characteristics of Surface-modified V-Ti-Cr alloy by Ball-milling

  • Kim, Jin-Ho;Lee, Sang-Min;Lee, Ho;Lee, Paul S.;Lee, Jai-Young
    • Journal of Hydrogen and New Energy
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    • v.12 no.1
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    • pp.39-50
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    • 2001
  • Vanadium based solid solution alloys have been studied as a potential negative electrode of Ni/MH battery due to their high hydrogen storage capacity. In order to improve the kinetic property of V-Ti alloy in KOH electrolyte, the ball-milling process with Ni, which has a catalytic effect of hydrogen absorption/desorption, was carried out to modify the surface properties of V-Ti-Cr alloys with high hydrogen storage capacity. Moreover, to overcome the problem of poor cycle life, V-Ti alloy substituted by Cr, V0.68 Ti0.20 Cr0.12, has been developed showing a good cycle performance (keeping about 80 % of initial discharge capacity after 200 cycles). The cycle life of surface-modified V0.68 Ti0.20 Cr0.12 alloy was improved by suppressing the formation of TiO2 layer on the alloy surface while decreasing the amount of dissolved vanadium in the KOH electrolyte. In order to promote the effect of Ni coating on the surface property of V0.68 Ti 0.20 Cr 0.12 alloy by ball-milling, filamentary-typed Ni, which has higher surface coverage area than sphere-typed Ni was used as a surface modifier. Consequently, the surface-modified V0.68 Ti0.20 Cr0.12 alloy electrode showed a improved discharge capacity of 460 mAh/g.

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Electrochemical properties of dimensionally stable anodes materials for hydrometallurgy of Non-ferrous metal application (비철금속 제련용 DSA 재료의 전기화학적 특성)

  • Kim, Hyun-Sik;Lee, Hae-Yon;Huh, Jeoung-Sub;Kim, Bong-Seo;Lee, Dong-Yoon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.11a
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    • pp.313-316
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    • 2002
  • 비철금속 습식 제련용 고효율 장수명의 양극을 개발하기 위해서 산소 과전압이 낮은 $MnO_{2}$를 촉매로 사용하여 반도체 산화물계의 산소선택성 전극을 제조하고 산화물 coating층의 미세구조와 전기화학적 특성을 분석하였다. PVDF : $MnO_{2}$의 함량비플 1 : 1 에서 1 : 40까지 정량적으로 변화시켰고, 용제의 점도에 지배적인 영향을 미치는 DMF의 함량을 각각의 고정된 PVDF : $MnO_{2}$의 함량비에서 변화시켜 용제를 제조하였으며 4% $HNO_{3}$ 용액에 세척된 Pb전극을 1.5 mm/sec 의 속도로 5회 dipping 하였다. PVDF : $MnO_{2}$ = 1 : 6인 경우 PVDF의 양이 증가하고 DMF의 양이 감소할수록 피막층이 두꺼워지고 PVDF : DMF = 4 : 96인 경우 pb 전극의 피막층이 얇기 때문에 박리현상이 일어났으며 이는 산화물 용제의 낮은 점도 때문인 것으로 판단된다. 또한 PVDF : DMF = 10 : 90의 경우는 5회 dipping 하여 약 $150{\mu}m$의 피막층을 형성하였다. PVDF : Mn02의 함량비가 1:1에서 1:6 까지는 DMF의 함량에 무관하게 전극 특성이 나타나지 않았지만 $MnO_{2}$의 양이 상대적으로 증가하면 cycle 이 증가하더라도 거의 일정한 전류 값을 갖고$MnO_2$와 PVDF의 비가 20:1 이상의 조성에서는 균일한 CV 특성을 나타냈다 이는 $MnO_{2}$가 효과적으로 촉매 작용을 한 것으로 판단되며 anodic polarization에 의한 산소 발생 과전압도 약 1.4V 정도로 감소되었다.

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Characterization of Polyolefin Separator Support Membranes with Hydrophilic Coatings (폴리올레핀계 다공성 세퍼레이터 지지체 막의 친수 코팅에 따른 특성 평가)

  • Park, Yun Hwan;Nam, Sang Yong
    • Membrane Journal
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    • v.27 no.1
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    • pp.92-103
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    • 2017
  • In this study, electrochemical performance of the hydrophilized separator for the lithium ion battery is studied. The polyolefin based material used as the separator for the lithium ion battery is hydrophobic, and the electrolytic solution using a carbonate-based organic solvent is hydrophilic. Therefore, the polyolefin separator is hydrophilized using various hydrophilic polymers because lithium ion battery uses an aqueous electrolyte solution. In order to evaluate change of the coated separator, the performances of separator in terms of surface morphology, porosity and the wettability are investigated. Finally, the resistance and the ionic conductivity of separator coated with lithium ion are measured to evaluate the performance of lithium ion battery. Separator coated with PMVE shows good hydrophilicity and excellent ionic conductivity because the porosity of the separator is maintained. We can confirm that this property makes potential candidates for lithium ion battery.

Blue Emitting Cationic Iridium Complexes Containing Two Substituted 2-Phenylpyridine and One 2,2'-Biimidazole for Solution-Processed Organic Light-Emitting Diodes (OLEDs)

  • Yun, Seong-Jae;Seo, Hoe-Joo;Song, Myungkwan;Jin, Sung-Ho;Kim, Young Inn
    • Bulletin of the Korean Chemical Society
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    • v.33 no.11
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    • pp.3645-3650
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    • 2012
  • Two new blue emitting cationic iridium(III) complexes with two substituted 2-phenlypyridine ligands as main ligands and one 2,2'-biimidazole as an ancillary ligand, $[(L1)_2Ir(biim)]Cl$ (1) and $[(L2)_2Ir(biim)]Cl$ (2), where L1 = 2-(2',4'-difluorophenyl)-4-methylpyridine, L2 = 2-(2',4'-difluoro-3'-trifluoromethylphenyl)-4-methylpyridine and biim = 2,2'-biimidazole, were synthesized for applications in phosphorescent organic light-emitting diodes (PhOLEDs). Their photophysical, electrochemical and electroluminescent (EL) device performances were examined. The photoluminescent (PL) spectra revealed blue phosphorescence in the 450 to 485 nm range with a quantum yield of more than 10%. The iridium(III) compounds studied showed good solubility in organic solvents with no solvatochromism dependent on the solvent polarity. The solution-processed OLEDs were prepared with the configuration, ITO/PEDOT:PSS (40 nm)/mCP:Ir(III) (70 nm)/OXD-7 (20 nm)/LiF (1 nm)/Al (100 nm), by spin coating the emitting layer containing the mCP host doped with the iridium phosphors. The best performance of the fabricated OLEDs based on compound 1 showed an external quantum efficiency of 4.5%, luminance efficiency of 8.52 cd $A^{-1}$ and blue emission with the CIE coordinates (x,y) of (0.16, 0.33).

Surface Modification of a Screen-printed Carbon Electrode with Iridium Oxide and Its Application of an Impedance Sensor (스크린 프린팅 탄소 전극의 이리듐 산화물 표면 개질과 이의 임피던스 센서 응용)

  • Min Sik Kil;Jo Hee Yoon;Jinwu Jang;Bong Gill Choi
    • Applied Chemistry for Engineering
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    • v.34 no.5
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    • pp.493-500
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    • 2023
  • In this study, we developed an impedance sensor capable of controlling electrode polarization by coating iridium oxide (IrOx) on the surface of the screen-printed carbon electrode. IrOx was deposited on the surface of carbon electrodes according to the number of cycles (0~50 cycles) by cyclic voltammetry. Observation of scanning electron microscope images revealed that the size and number of IrOx particles increased as the number of cycles increased. The changes in impedance responses as a function of the NaCl concentration of the as-obtained sensors were investigated using electrochemical impedance spectroscopy. The sensors manufactured in 50 cycles exhibited the best coefficient of determination and reproducibility, attributed to the well-controlled electrode polarization. We further demonstrated the usefulness of the IrOx-based sensor as a diagnosis sensor for dry eye syndrome by comparing the results of the commercially available osmometer and our sensor using actual solution samples.

Development of Anode-supported Planar SOFC with Large Area by tape Casting Method (테입캐스팅을 이용한 대면적 (100 cm2) 연료극 지지체식 평판형 고체산화물 연료전지의 개발)

  • Yu, Seung-Ho;Song, Keun-Suk;Song, Hee-Jung;Kim, Jong-Hee;Song, Rak-Hyun;Jung, Doo-Hwan;Peck, Dong-Hyun;Shin, Dong-Ryul
    • Journal of the Korean Electrochemical Society
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    • v.6 no.1
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    • pp.41-47
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    • 2003
  • For the development of low temperature anode-supported planar solid oxide fuel cell, the planar anode supports with the thickness of 0.8 to 1 mm and the area of 25, 100 and $150\;cm^2$ were fabricated by the tape casting method. The strength, porosity, gas permeability and electrical conductivity of the planar anode support were measured. The porosity of anode supports sintered at $1400^{\circ}C$ and then reduced in$H_2$ atmosphere was increased from $45.8\%\;to\;53.9\%$. The electrical conductivity of the anode support was $900 S/cm\;at\; 850^{\circ}C$ and its gas permeability was 6l/min at 1 atm in air atmosphere. The electrolyte layer and cathode layer were fabricated by slurry dip coating method and then had examined the thickness of $10{\mu}m$ and the gas permeability of 2.5 ml/min at 3 atm in air atmosphere. As preliminary experiment, cathode multi-layered structure consists of LSM-YSZ/LSM/LSCF. At single cell test using the electrolyte layer with thickness of 20 to $30{\mu}m$, we achieved $300\;mA/cm^2$ and 0.6V at $750^{\circ}C$

Generation of Free Chlorine Using $RuO_2$/ Ti Electrode with Various Amount of Ru (Ru 코팅량에 따른 $RuO_2$/Ti 전극의 염소 발생)

  • Lee, JunCheol;Pak, DaeWon
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.11
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    • pp.715-719
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    • 2012
  • We investigated the effects of electrochemical characteristics and generation of chlorine by the different amount of Ru coating which was prepared for $RuO_2$/Ti electrode coated with 1.5 mg, 2.5 mg, 5.5 mg, 8.5 mg Ru per unit area ($cm^2$). As a Result of the cycle voltammetry experiments, chlorine overvoltage of Ru-coated electrodes showed to be the nearly sustained value of approximately 1.15V (vs. Ag/AgCl). By contrary, According to the results of the AC impedance spectroscopy and potentiodynamic polarization tests, the amount of Ru per unit area ($cm^2$) included 2.5 mg, 3.5 mg as $RuO_2$/Ti offered the highest levels of durability which was electrode resistance and corrosion rate appeared to be $0.4582{\Omega}$, $0.5267{\Omega}$ and 0.082 mm/yr, 0.058 mm/yr, respectively. It was also observed that generation of chlorine coated with 3.5 mg per unit area ($cm^2$) was the highest value of 15.2 mg/L.

Oxidation of Organic Compounds through the Electrochemical Reaction Using $TiO_{2}$ Photocatalytic Membranes ($TiO_{2}$ 광촉매 막의 전기화학 반응에 의한 유기물의 산화)

  • 현상훈;이기홍
    • Membrane Journal
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    • v.6 no.2
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    • pp.101-108
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    • 1996
  • The oxidation/degradation efficiency of formic acid through the photoelectrochemical reaction has been investigated as a basic research in order to develope the process for degrading toxic organic compounds dissolved in water. A $TiO_{2}$ photoelectro-membrane reactor for purification of water, in which filtration as well as photoelectrocatalytic oxidation of organic compounds could be carried out simultaneously, was developed. Porous $SnO_{2}$ tubes prepared by slip casting and commercial porous stainless steel tubes, being electrically conductive, were used as not only supports but also working electrodes. The UV light with the wavelength of 365 nm was applied as a light source for photocatalytic reactions. The photoelectrocatatytic composite membranes were prepared by coating the support surface with the $TiO_{2}$ sol of pH 1.45. The oxidation efficiency of formic acid increased with the reaction time and the applied voltage, but was almost independent of the solution flux. The results showed that more than 90% of formic acid could he dograded at 27V using the $TiO_{2}$/stainless steel composite membrane, while about 77% in case of the $TiO_{2}/SnO_{2}$ Composite membrane. It was also concluded that the oxidation efficiencies of formic acid could be significantly improved by about 6~7 times by the photoelectrochemical reaction in comparison with those by the photocatalytic reaction only.

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Structural and electrochemical characterization of K2NiF4 type layered perovskite as cathode for SOFCs (K2NiF4 type 층상 페롭스카이트 구조 La(Ca)2Ni(Cu)O4-δ의 SOFC 양극 특성 및 결정구조 평가)

  • Myung, Jae-ha;Hong, Youn-Woo;Lee, Mi Jai;Jeon, Dae-Woo;Lee, Young-Jin;Hwang, Jonghee;Shin, Tae Ho;Paik, Jong Hoo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.3
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    • pp.116-120
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    • 2015
  • $La_2NiO_{4+{\delta}}$ based oxides, a mixed electronic-ionic conductors (MIECs) with $K_2NiF_4$ type structure, have been considerably investigated in recent decades as electrode materials for advanced solid oxide fuel cells (SOFCs) due to their high electrical conductivity, and oxidation reduction reaction (ORR). In this study, structure properties of $La(Ca)_2Ni(Cu)O_{4+{\delta}}$ were studied as a potential cathode for intermediate temperature SOFCs (IT-SOFCs).