• Design & Manufacturing
• /
• 제10권1호
• /
• pp.19-25
• /
• 2016

Connectors are very important components that transmit electric signals to different parts. It must maintain intensity of the connector to prevent defects from impact and maintain contact to transmit electric signals. Most of the external parts of the connector, which act as the main framework, are formed by injection molding. However, bend deformation occurs for injection molded products due to the residual stress left inside the product after product molding. When the bend deformation is large, it does not come into complete contact when being assembled with other parts, which leads to connector contact intensity not being properly maintained. In result, the main role of the connector, which is to transmit electric signals, cannot be performed. In order to address this problem, this study conducted bend deformation cause analysis through bend deformation analysis to predict and prevent bend deformation of housings and wafers, which are injection molded products of pressure welded connectors that are normally applied in compact mobile and display products. Bend deformation analysis was carried out by checking the charging time, pressure distribution and temperature distribution through wire to board connector wafer and housing injection molding analysis. Based on the results of the bend deformation analysis results, the cause of the bend deformation was analyzed through deformation resulting from disproportional cooling, deformation resulting from disproportional contraction, and deformation resulting from ingredient orientation. In result, it was judged that the effects for bend deformation were biggest due to disproportional contraction for both the pressure welded connector wafer and housing.

• 디지털융복합연구
• /
• 제16권10호
• /
• pp.415-420
• /
• 2018

본 연구는 인천국제공항 제2여객터미널 그레이트홀의 "HELLO" 미술작품 제작을 위한 부품인 풀리와 전선의 디자인과 제작에 관한 연구이다. 연구의 방법은 풀리와 전선의 제작을 위한 디자인을 제시하고 이를 작품에 적용시켜 시험 가동하여 제작된 풀리와 전선의 내구성과 문제점을 분석하고 이를 개선하여 제작을 완료하게 되었다. 풀리의 디자인은 세 가지 샘플 제작하여 실험 하였으며, 전선도 세 가지 디자인을 샘플 제작하여 실험하였다. 그 결과 풀리의 디자인은 전선을 풀리의 중심에 고정할 수 있는 방법이 가장 효율 적이었으며, 전선은 납작한 전선에 와이어를 가운데 심은 전선이 가장 효과적이었다. 이에 인천국제공항 제2여객터미널의 그레이트홀 "HELLO" 미술작품에 적용하여 운영 중이다. 전선과 풀리의 경우 차후 더 정밀한 실험과 결과 분석을 통해 보완되어야 할 점을 개선할 필요가 있다고 판단되며 추후 연구가 이어질 것이다.

• 대한치과교정학회지
• /
• 제22권3호
• /
• pp.557-578
• /
• 1992

Heat treatment which removes internal stress enhances the mechanical properties of the orthodontic arch wire. The main purpose of this experiment was to investigate the effects of the heat treatment on the mechanical properties of the Elgiloy wire. The Elfiloy wire, 0.016' X 0.022' and 0.018' X 0.025', were heat treated in an electric oven for 5, 10 and 15 minutes at selected temperatures between 300 and $900^{\circ}C$. Tensile strength and load deflection rate were measured to reveal the changes of mechanical property at various conditions, and each specimen was observed under metallurgic microscope. Also to trace the precipitation material due to overheat treatment, a qualitative analysis was carried out with EDS system. It was found that heat treatment at a low temperature caused an increase in the tensile strength and bending resistance, and a maintenance in the fibrous in the tensile strength and bending resistance, and a maintenance in the fibrous structure of both sizes of wire. The changes observed in properties and appearance were probably due to the relief of internal stresses incurred in the metal during cold working. In both sizes of wire the tensile strength and the bending resistance continued to decrease at high temperature, and the fibrous structure continued to disappear then was not observed at $900^{\circ}C$. The carbide precipitation founded in grain boundary at $750^{\circ}C$ probably was other elements carbide (Ni, Co) except Cr. The grain growth was observed at $1100^{\circ}C$. Optimum heat treatment for the 0.016' X 0.022' Elgiloy wire was 10 minutes at $500^{\circ}C$, and for the 0.018' X 0.025' Elgiloy wire it was 5 to 15 minutes at $500^{\circ}C$.

• 한국재료학회지
• /
• 제27권11호
• /
• pp.597-602
• /
• 2017

In this study, an Al-0.7wt%Fe-0.2wt%Mg-0.2wt%Cu-0.02wt%B alloy was designed to fabricate an aluminum alloy for electrical wire having both high strength and high conductivity. The designed Al alloy was processed by casting, extrusion and drawing processes. Especially, the drawing process was done by severe deformation of a rod with an initial diameter of 12 mm into a wire of 2 mm diameter; process was equivalent to an effective strain of 3.58, and the total reduction in area was 97 %. The drawn Al alloy wire was then annealed at various temperatures of 200 to $400^{\circ}C$ for 30 minutes. The mechanical properties, microstructural changes and electrical properties of the annealed specimens were investigated. As the annealing temperature increased, the tensile strength decreased and the elongation increased. Recovery or/and recrystallization occurred as annealing temperature increased, and complete recrystallization occurred at annealing temperatures over $300^{\circ}C$. Electric conductivity increased with increasing temperature up to $250^{\circ}C$, but no significant change was observed above $300^{\circ}C$. It is concluded that, from the viewpoint of the mechanical and electrical properties, the specimen annealed at $350^{\circ}C$ is the most suitable for the wire drawn Al alloy electrical wire.

• 한국가스학회지
• /
• 제17권6호
• /
• pp.15-19
• /
• 2013

이 논문은 자동차 엔진룸에서 전기적인 접촉불량에 의한 단락현상과 엔진의 뜨거운 열에 의해 가연성 물질과 접촉하여 화재가 발생된 원인을 분석하고 연구하는 것이다. 첫째, 배터리에서 시동모터로 연결되어 있는 배터리 전원선이 자동변속기 상단에 배선을 고정시켜 주는 브래킷(Bracket) 볼트 이완으로 차체와의 단락 현상에 의해 화재가 발생된 것을 확인하였다. 둘째, 배터리에서 시동모터까지 가는 배선에 감은 절연테이프가 녹아 단락현상에 의해 화재를 일으킨 것을 확인하였다. 셋째, 냉각 팬 배선이 이완되어 과열된 엔진의 열에 의해 배선이 융착되어 화재가 발생된 것을 확인하였다 따라서, 엔진에 관련된 시스템의 화재는 엔진 및 각 시스템의 손상으로 자동차 탑승객을 위험에 처하게 하며, 화재 후 자동차는 재사용이 어렵게 되므로 시스템의 철저한 관리와 세심한 주의가 요구되어진다.

• 대한전기학회논문지:전력기술부문A
• /
• 제55권8호
• /
• pp.334-340
• /
• 2006

Copper is widely used in electric wire, cable, conductor in electric devices. As the demand for electric power is increasing rapidly, electric power devices are getting amazingly bigger and complicated. The using of light-weight conductor can reduce the size and making cost of the electric devices. In high-frequency application, Electric current in a conductor tends to shift to the surface of the conductor, resulting in an uneven current distribution in the inner conductor. In the extreme case the current may essentially concentrate in the 'skin' of the inner conductor as a surface current. In high frequency application, therefore, inner area of copper conductor may replace with aluminum conductor, which reduces the weight of conductor. This paper describes the manufacture and evaluation of composite conductors made of copper and aluminum. The optimum extruding ratio was 16 at $300^{\circ}C$. The electrical resistance of manufactured composite bus bar was $57{\mu}{\Omega}$ at DC and $49.5{\mu}\{Omega}$ at 300Hz.

• 한국안전학회지
• /
• 제22권4호
• /
• pp.26-31
• /
• 2007

According to the statistical analysis on the electrical fire of 2005 years, most of electrical fire is generated from short circuit(4,985 cases), overcurrent(755 cases) leakage current(391 cases), poor contact(378 cases), disconnection(36 cases) on the electrical wiring device. The researches for the fire hazard about normal electric wiring have already been progressing in the advanced country such as USA and Japan, but Comparative study of the disconnection has not been conducted. Therefore, in this paper, we have simulated the thermal analysis for electrical wire according to deteriorating time in a normal state and disconnection with electrical wire using the electrical-thermal finite element method(Flux 3D). This paper acquire basis data of electricity fire signal by disconnection and wish to help for electrical fire cause diagnosis business.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2004년도 ICCAS
• /
• pp.372-376
• /
• 2004

With the growing traffic density and increasing comfort requirements, the automation of the drive train will gain importance in vehicles. The automatic clutch actuation relieves the drivers especially in urban driving and stop-and-go traffic conditions. In this paper, an electro-mechanical actuator for clutch-by-wire (CBW) system is implemented as the first stage for the development of automated manual transmissions. The prototype of CBW actuator is designed systematically, which is composed of the electric motor, worm & worm wheel and crank mechanism. And the test rig is developed to perform the basic function test for the automatic clutch actuation. The developed prototype is validated by the experimental results on the test rig.

• 전력전자학회:학술대회논문집
• /
• 전력전자학회 2013년도 추계학술대회 논문집
• /
• pp.165-166
• /
• 2013

함정의 추진체계로 전기추진체계가 선정될 경우 대용량의 전동기 및 전력변환장치가 설치된다. 전동기를 구동하여 추진력을 얻기 위해서는 발전기에서 공급하는 AC 전력을 AC에서 DC 다시 DC에서 AC로 변환하는 과정을 거치게 된다. 이 과정에서 전력용 반도체의 On/Off 동작에 의해 높은 전압상승률 (dv/dt)이 발생하며 이로 인해 함정의 선체를 통해 흐르는 누설전류가 발생하여 인접 장비에 영향을 미치게 된다. 본 논문에서는 전기추진 함정의 전자기 간섭(EMI) 현상 발생 원인에 대해 분석하고 이를 저감시키기 위한 방법으로 Drain wire를 적용하고 그 효과에 대해 분석한다.

• 전력전자학회:학술대회논문집
• /
• 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
• /
• pp.727-730
• /
• 2001

Electrical wire explosion (EWE) is characterized by great current density and rapid metal heating, which make itself an ideal tool for nano-materials manufacturing technology. The EWE requires a high voltage electric-energy source. In the current experimental set-up a high voltage capacitor is used for the purpose. Hence, a power supply that is capable of charging the capacitor to a target voltage is required. One of the special requirements is the precise controllability of the stored energy level in the capacitor. Through this study a high voltage capacitor charger using a series resonant converter technology has been developed for the production of nanosize powder. A load capacitor of $32{\mu}F$ can be charged up to 20kV by the developed capacitor charger and discharged through a gap switch and a copper wire.