• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.340-345
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• 2003

By the use of a similar numerical method as that in the previous paper, the forming limit strain by coating method of clad sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Clad two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the clad state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1989.10a
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• pp.51-58
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• 1989

Through a series of analyses of specific structures it is shown that incremental collapse may be the critical design criterion and that shakedown analysis can be used as a design tool. Using shakedown analysis technique, a nonlinear structural optimization program has been developed. This incorporates : (ⅰ) design constraints on elastic stresses and deflections ; (ⅱ) constraints for the prevention of incremental collapse and soft story failure ; and (ⅲ) the constraint on the fundamental period of structure. A five-step design procedure is proposed by using this program to obtain the optimum design that satisfies all the requirements of comprehensive earthquake-resistant design.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.03a
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• pp.28-31
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• 1998

Wrinkling is one of the major defects in sheet metal products and may be also attributable to the wear of the tool. The initiation and growth of the wrinkles are influenced by many factors such as stress state, mechanical properites of the sheet material, geometry of the body, and contact condition. It is difficult to analyze the wrinkling initiation and growth considering the factors because the effects of the factors are very complex and the wrinkling behavior may show wide variation for small deviation of the factors. In this study, the bifurcation theory is introduced for the finite element analysis of wrinkling initiation and growth, All the above mentioned factors are conveniently considered by finite element method. The finite element formulation is based on the incremental deformation theory and elastic-plastic material modeling. The finite element analysis is carried out using the continuum-based resultant shell elements considering the planar anisotropy of the sheet metal. The proposed method is verified by employing to column buckling problem. And then, the initiation and growth of wrinkling in deep drawing of cylindrical cup are analyzed.

• Transactions of Materials Processing
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• v.21 no.6
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• pp.384-388
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• 2012

Sheet metal forming processes induce residual stress in the final product due to plastic deformation. The residual stress leads to elastic recovery of the formed part called springback, which causes shape errors in the final product. This error is a serious issue, especially for high strength steels, which are widely used in auto-body structures. Therefore, the evaluation of the amount of springback becomes critical for high strength steels. This paper investigates the springback behavior of DP780 steel sheets after the U-bending process using the geometry of the standard U-shape tool from the NUMISHEET'93 benchmark problem. The amounts of springback were measured as a function of the intrusion direction, forming speed and blank holding force.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.162-169
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• 2004

In press forming of sheet metals, the material sheet is usually subjected to very large plastic strain under in-plane stressing. Moreover, the sheet also very often is subjected to out-of-plane compressive force between tools such as the upper and lower dies, the blank holder and the die, and so forth. In this paper, it is clearly demonstrated theoretically that out-of-plane stress may notably raise the forming limit strain and thus it can be effectively utilized to avoid earlier fracture of the sheet in press forming.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.3
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• pp.91-96
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• 2006

The aim of this paper is to clarify the structural compliance of the constrained spatial flexible manipulator and to develop the force control by using the compliance of the links. Using the dependency of elastic deflections of links on contact force, vibrations for constrained vertical motion have been suppressed successfully by controlling the position of end-effector. However, for constrained horizontal motion, the vibrations cannot be suppressed by only controlling position of end-effector. We present the experimental results for constrained vertical motion, and constrained horizontal motion. Finally, a comparison between these results is presented to show the validity of link compliance.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.603-608
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• 2008

It is well known that the topology optimization for plastic problem is not easy since the iterative analyses to evaluate the objective and cost function with respect to the design variation are very time-consuming. The finite element limit analysis is an efficient tool which is possible to predict collapse modes and sequential collapse loads of a structure considering not only large deformation but also plastic material behavior with moderate computing cost. In this paper, the optimum topology of a structure considering large and plastic deformation is obtained using the finite element limit analysis. To verify the constructed optimization code, topology optimizations of some typical problems are performed and the optimal topologies by elastic design and plastic design are compared.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.249-254
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• 2000

The contact forces between die components for the drawing of large size automotive panels introduce elastic deflections of the die components. Due to the deflections, the gap between blank holder and die varies locally resulting in nonuniform material flow. Such a nonuniform die gap usually requires correcting operation, so called die spotting, which is time consuming trial and error process. To reduce the die spotting time, the optimization of the blank holder bending deflection is needed. In this paper, we implemented an analysis procedure to predict the blank holder deflection. The analysis procedure and design of experiments techniques are applied to the optimization of balance block heights. The optimization results can be used as guidelines in actual die spotting process.

• 한국신재생에너지학회:학술대회논문집
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• 2009.11a
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• pp.466-472
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• 2009

Offshore wind energy is gaining more and more attention during this decade. For the countries with coast sites, the water depth is significantly large. This causes attention to the floating wind turbine. Offshore wind turbines are designed and analyzed using comprehensive simulation codes that account for the coupled dynamics of the wind inflow, aerodynamics, elasticity and controls of the wind turbine, along with the incident waves, sea current, hydrodynamics, and foundation dynamics of the support structures. In this work, a three-bladed 5MW upwind wind turbine installed on a floating spar buoy in 320m of water is studied by using of fully coupled aero-hydro-servo-elastic simulation tool. Specifications of the structures are chosen from the OC3 (Offshore Code Comparison Collaboration) under "IEA Wind Annex XXIII-subtask2". The primary external conditions due to wind and waves are simulated. Certain design load case is investigated.

• Proceedings of the KIEE Conference
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• 2001.11b
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• pp.101-105
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• 2001

Due to their elastic anisotropy, ultrasonic testing of austenitic welds, frequently used in nuclear power plants, is much more difficult than that of isotropic elements. For accurate testing of austenitic welds, ultrasonic wave phenomena therein must be full understood. This study uses an accurate and effective numerical model, the mass-spring lattice model, for such phenomena. By comparing the numerical results with the corresponding analytical results, it is shown that the model is capable of accurately predicting the generation, reflection, refraction, and scattering phenomena of ultrasonic waves in anisotropic austenite welds. Therefore, the mass-spring lattice model will provide a very useful tool for simulating ultrasonic testing of austenitic welds, and thus will contribute to the enhancement of reliability of such ultrasonic testing.