• Title/Summary/Keyword: elastic strip

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A Study on the Cross Rolling for Improvement of Flatness of Plate (판재의 편평도 향상을 위한 교차압연에 관한 연구)

  • Nam K. O.;Seo K. S.;Rho B. R.;Hong S. I.
    • Transactions of Materials Processing
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    • v.14 no.1 s.73
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    • pp.43-48
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    • 2005
  • The production of metal strip with uniform thickness and flatness are two important problems associated thin strip rolling. The thickness and flatness of strip are affected by the flattening of contact surface between strip and roll, the elastic recovery and the bending of roll. Especially, the flatness of the strip is greatly affected by bending deflection of roll. The roll must be designed considered the elastic deformation of roll. This study describes the measurement of thickness and flatness of strip and shows the crown roll for producing flat strip. But it is difficult to produce the crown roller. The cross rolling that is a simple method which can produce the flat strip is introduced and it is found the optimal cross angle for improvement of flatness of plate. These problems are solved by the MARC code on the basis of elastic-plastic material and the updated Lagrangian formulation.

A Study on Development of Setup Model for Thickness Control in Tandem Cold Rolling Mill (연속냉간압연의 두께제어 모델 개발에 관한 연구)

  • 손준식;김일수;권욱현;최승갑;박철재;이덕만
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.96-103
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    • 2001
  • The quality requirements for thickness accuracy in cold rolling continue to become more stringent, particularly in response to exacting design specification from automotive customers. One of the major impacts from the tighter tolerance level is more unusable product on the head end and tail end of tandem mill coils when the mill is in transition to or from steady state rolling condition. A strip thickness control system for a tandem cold steel rolling mills is composed with blocked non-interacting controller and controllers for strip thickness and tension control of each rolling stands. An intelligent mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even if the effect of elastic compression was not important.

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Evaluation of Stress Intensity Factors for an Electrostrictive Crack with an Electric Yielding Zone (전기적 항복영역을 갖는 전왜균열에 대한 응력강도계수 계산)

  • 범현규;정은도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.469-472
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    • 2000
  • a crack with electrically impermeable surfaces in an electrostrictive material subjected to uniform electric loading is analysed. A strip yield zone model is employed to investigate the effect of electric yielding on stress intensity factor. complete forms of electric fields and elastic fields for the crack are derived by using complex function theory. /the stress intensity factors are obtained based on the strip yield zone model.

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Application of artificial neural networks to a double receding contact problem with a rigid stamp

  • Cakiroglu, Erdogan;Comez, Isa;Erdol, Ragip
    • Structural Engineering and Mechanics
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    • v.21 no.2
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    • pp.205-220
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    • 2005
  • This paper presents the possibilities of adapting artificial neural networks (ANNs) to predict the dimensionless parameters related to the maximum contact pressures of an elasticity problem. The plane symmetric double receding contact problem for a rigid stamp and two elastic strips having different elastic constants and heights is considered. The external load is applied to the upper elastic strip by means of a rigid stamp and the lower elastic strip is bonded to a rigid support. The problem is solved under the assumptions that the contact between two elastic strips also between the rigid stamp and the upper elastic strip are frictionless, the effect of gravity force is neglected and only compressive normal tractions can be transmitted through the interfaces. A three layered ANN with backpropagation (BP) algorithm is utilized for prediction of the dimensionless parameters related to the maximum contact pressures. Training and testing patterns are formed by using the theory of elasticity with integral transformation technique. ANN predictions and theoretical solutions are compared and seen that ANN predictions are quite close to the theoretical solutions. It is demonstrated that ANNs is a suitable numerical tool and if properly used, can reduce time consumed.

A Study on Improvement of Performance of Thickness Control in Tandem Cold Rolling Mill (연속냉간압연의 두께제어 성능향상에 관한 연구)

  • 손준식;김일수;권욱현;최승갑;박철재
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.323-323
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    • 2000
  • In the tandem cold wiling mill, the quality is very in portant, and requirements for thickness accuracy become more strict. However, the mathematical model for prediction of rolling force was not considered an elastic deformation at the entry and delivery side of the contacted area between the worked roll and rolling strip so that there was so difficult to control of the thickness. To overcome this problem, the mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the end of elastic recovery should be included the model, even if the effect of elastic compression was not important.

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3-D Coupled Analysis of Deformation of the Strip and Rolls in Flat Rolling by FEM - Part I: Approach (유한요소법을 활용한 평판압연에서의 롤 판 연계 해석 - Part I: 접근법)

  • Park, H.J.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.26 no.4
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    • pp.228-233
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    • 2017
  • In flat rolling mills, demands for precise process set-up and control are increasing than ever before. Consequently, it is imperative to establish a novel approach, which would provide valuable information regarding the detailed aspects of deformation behavior of the strip, and rolls during rolling. In this paper, we present a finite element (FE) approach for 3-D coupled analysis of the elastic-plastic deformation of the strip and the elastic deformation of rolls in the roll-stack of a mill stand.

Dynamic elastic-plsstic Crack Curving Phenomenon (탄소성 동적 균열전파의 만곡현상)

  • 이억섭;정형진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.704-708
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    • 1996
  • The elastic dynamic crack curving could be obtained by controlling the loading rate, the initial crack-tip blunting to store much energy before crack initiation and the magnitude of reflected wave from finite boundaries. However there is no theoretical and experimental elastic-plastic dynamic curving study. This paper proposes a specimen geometryfor a study of dynamic elastic-plastic crack curving and presents a preliminary result. The specimen has a blunt physical crack tip on a side, and a round notch tip on the other side. From the experiment using this specimen, it is found that the narrow plastic zone ahead of the round notch tip produces the change of load direction and anti-symmetricity of the dynamic isochromatics, and each result causes the crack curving phenomenon. After a certain time, as the elastic-plastic crack gets close to the round notch tip near, the degree of the crack curving get larger. The elastic reack curving propagates more sensitively to the surround of crack tip than the plastic crack curving does. The cynamic elastic-plastic crack curving is found to be proportional to the CTOA(the crack tip opening angle). The dynamic elastic-plastic crack may propagate in the direction perpendicular to the loading. An apparant strip yield zone which is similar to the Dugdale strip yield zone is noted ahead of the physical crack tip.

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Development of 3-dimensional strip rolling analysis

  • Jiang, Zheng-Lian;Park, Hae-Doo;Chung, Jin-Hwan
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.253-256
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    • 1997
  • Through right deduction of theoretical equations and some disposal technique, a 3-dimensional strip rolling coupled analysis software has been successfully developed in this paper, which considers strip plastic deformation and roll elastic deformation simultaneously. The calculated examples with different kinds of rolling conditions all conform to the reality, and results show that the developed 3-dimensional program is applicable to the wide strip.

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Finite Element Analysis of 3-D Steady State Deformation of Rolls and Strip in 4 High Mill (4High Mill 열간 압연 공정의 3차원 정상상태 유한요소해석)

  • 류성룡;김태효;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.130-133
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    • 1998
  • An integrated finite element computer simulator is presented for the prediction of three dimensional heat transfer and metal flow occurring in the strip, and heat transfer and thermo elastic phenomena occurring in the rolls in 4 high mill hot strip rolling. Basic finite element models are described, with emphasis on combining each model to deal rigorously with the coupled aspect of the thermo-mechanical behaviors of the rols and strip through an iterative solution procedure. A series of process simulation are carried out to investigate the effect of various parameters under the actual process conditions. The results are shown and discussed.

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A Study on Development of Model for Prediction of Rolling Force in Tandem Cold Rolling Mill (연속냉간압연에서의 압하력 예측을 위한 모델 개발에 관한 연구)

  • 손준식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.491-496
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    • 2000
  • In the tandem cold rolling mill, the quality is very important and requirements for thickness accuracy become more strict. Howerver, the mathematical model for prediction of rolling force was not considered an elastic deformation at the entry and delivery side of the contacted area between the worked roll and rolling strip so that where was so difficult to control of the thickness. To overcome this problem, the mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even f the effect of elastic compression was not important.

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