• Title/Summary/Keyword: edge contact

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Elastohydrodynamic Lubrication Analysis on the Cam-Roller for a Marine Diesel Engine with Consideration of Roller Profiling (롤러 프로파일링을 고려한 박용 디젤기관 캠-롤러사이의 탄성유체윤활해석)

  • 구영필;조용주
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.6
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    • pp.147-154
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    • 2000
  • A numerical procedure to analyze 3-dimensional elastohydrodynamic lubrication was applied on the cam-roller contact of the valve mechanism for a marine diesel engine. Both the pressure distribution and the film thickness between the cam and roller follower were calculated for each time step of the whole cycle. The pressure spike is shown at the outlet of the roller edge and it is getting higher as the external load is increased. An effective profiling method for the roller edge was suggested using the results of elastohydrodynamic lubrication analysis and the peak pressure was removed completely with the new profiling.

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A Finite Element Analysis for the Characteristics of Temperature and Stress in Micro-machining Considering the Size Effect (크기효과가 고려된 미소절삭시의 온도 및 응력특성에 관한 유한요소해석)

  • 김국원;이우영
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.128-139
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    • 1998
  • In this paper, a finite element method for predicting the temperature and stress distributions in micro-machining is presented. The work material is oxygen-free-high-conductivity copper(OFHC copper) and its flow stress is taken as a function of strain, strain rate and temperature in order to reflect realistic behavior in machining process. From the simulation, a lot of information on the micro-machining process can be obtained; cutting force, cutting temperature, chip shape, distributions of temperature and stress, etc. The calculated cutting force was found to agree with the experiment result with the consideration of friction characteristics on chip-tool contact region. Because of considering the tool edge radius, this cutting model using the finite element method can analyze the micro-machining with the very small depth of cut, almost the same size of tool edge radius, and can observe the 'size effect' characteristic. Also the effects of temperature and friction on micro-machining were investigated.

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A Study on Tapping Torque in High Speed Tapping (고속탭핑에 있어서 절삭토크에 관한 연구)

  • 최만성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3195-3201
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    • 1994
  • In order to analytically predict tapping torque and thrust force in high speed tapping, a cutting model for main cutting edge with a uniformly restricted tool-chip contact area were developed. From this model equations are derived for the prediction of tapping torque given the cutting conditions, tap geometry, and an empirical factor which is related to the workmaterial. Computed values of torque is shown to compare favorably with those obtained from tapping tests on 16MnCr5. The applied torque about the cutting edge of teeth at lead chamfer is estimated respectively and it is shown that observed value is gradually decreased with following teeth.

Cutting Force Prediction of Slanted Surface Ball-End Milling Using Cutter Contact Area (절삭영역 해석을 통한 경사면 가공에서의 볼엔드밀 절삭력 예측)

  • 김규만;조필주;황인길;주종남
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.161-167
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    • 1998
  • Cutting forces in ball-end milling of slanted surfaces are calculated. The cutting area is determined from the Z-map of the surface geometry and current cutter location. The obtained cutting area is projected onto the cutter plane normal to the Z-axis and compared with cutting edge element location. Cutting force is calculated by integration of elemental cutting forces of engaged cutting edge elements. Experiments with various slanted angles were performed to verify the proposed cutting force estimation model. It is shown that the proposed method predicts cutting force effectively for any geometry including sculptured surfaces with cusp marks and surfaces with pockets and holes.

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Influence of tape′s arrangements on AC Loss Characteristics in a 3-conductor (테이프 배열이 3본-도체의 교류손실 특성에 미치는 영향)

  • 조영호;허대행;류경우;최병주;황시돌
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.260-262
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    • 2003
  • AC loss is an important issue in the design of high-T$_{c}$, superconducting power cables which consist of a number of Bi-2223 tapes wound on a cylindrical former. In this paper, the ac loss characteristics in the 3-conductor have investigated experimentally. The loss test results indicate that the ac loss is not related to the arrangement of Bi-2223 tapes, contact position and applied frequency. The measured losses in face-to-face arrangement are larger than those in edge-to-edge arrangement. The measured losses in the 3-conductor also agree well with the sum of the transport losses measured in each Bi-2223 tape.e.

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Axisymmetric bending of a circular plate with stiff edge on a soft FGM layer

  • Volkov, Sergey S.;Litvinenko, Alexander N.;Aizikovich, Sergey M.;Wang, Yun-Che;Vasiliev, Andrey S.
    • Structural Engineering and Mechanics
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    • v.59 no.2
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    • pp.227-241
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    • 2016
  • A circular plate with constant thickness, finite radius and stiff edge lying on an elastic halfspace is considered. The half-space consists of a soft functionally graded (FGM) layer with arbitrary varying elastic properties and a homogeneous elastic substrate. The plate bends under the action of arbitrary axisymmetric distributed load and response from the elastic half-space. A semi-analytical solution for the problem effective in whole range of geometric (relative layer thickness) and mechanical (elastic properties of coating and substrate, stiffness of the plate) properties is constructed using the bilateral asymptotic method (Aizikovich et al. 2009). Approximated analytical expressions for the contact stresses and deflections of the plate are provided. Numerical results showing the qualitative dependence of the solution from the initial parameters of the problem are obtained with high precision.

Analysis of a Complete Contact Problem in Bonded Condition: Comparison of Experimental-Numerical Analyses and Theoretical Solutions (응착조건의 완전접촉문제 해석: 실험 및 수치해석과 이론해의 비교)

  • Kim, Hyung-Kyu;Jang, Jae-Won;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.6
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    • pp.583-588
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    • 2015
  • Asymptotic method has been often used to theoretically analyze the complete contact problem. The error of the asymptotic results increases as the distance from the contact edge increases. The singularity cannot be properly obtained from a finite element (FE) analysis owing to the finiteness of the element size. In the present work, the complete contact problem in bonded condition is analyzed using a combined experimental-numerical approach to assist and/or compare with the asymptotic results. Al and Cu alloys are used for the material combination of the punch and substrate. 120 and 135 degrees are used for the punch angle. The FE models are validated by comparison of displacement distributions obtained by the FE analysis and $moir{\acute{e}}$ experiment. Generalized stress intensity factors are evaluated using the validated FE models. Stress field in the vicinity of the sharp contact edges obtained from the FE and asymptotic analyses are compared. The discrepancies are also discussed.

Stress Distribution of Concrete Pavements under Multi-Axle Vehicle Loads Applied at Pavement Edges (모서리부 차량 다축하중에 의한 콘크리트 도로 포장의 응력 분포 특성)

  • Kim, Seong-Min;Cho, Byoung-Hooi;Lee, Sang-Hoon
    • International Journal of Highway Engineering
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    • v.8 no.4 s.30
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    • pp.13-24
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    • 2006
  • The stresses in concrete pavement systems are larger when vehicle loads are applied at pavement edges, and these large stresses significantly affect the behavior and performance of pavements. Therefore, in this study, the stress distribution and the critical stresses in concrete pavements were investigated using a finite element model when dual-wheel single-, tandem-, and tridem-axle loads were applied at pavement edges. First, the stress distribution along the longitudinal and transverse directions was analyzed, and then the effects of slab thickness, concrete elastic modulus, and foundation stiffness on the stress distribution were investigated. The effect of the tire contact pressure related to the tire print area was also studied. The location of the critical stress occurrence in concrete pavements was finally investigated. From this study, it was found that the critical concrete stress due to edge loads became larger as the concrete elastic modulus increased, the slab thickness increased, and the foundation stiffness decreased. The effect of the tire contact pressure on the critical stress was clear as the slab thickness became smaller. The critical stress location in the transverse direction was independent of the concrete elastic modulus and the foundation stiffness; however, it moved into the interior as the slab thickness increased. The critical stress location in the longitudinal direction was under the axle for single- and tandem-axle loads, but for tridem-axle loads, it tended to move under the middle axle from the outer axles as the concrete elastic modulus and/or slab thickness increased and the foundation stiffness decreased.

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CAD Optimisation of The Planocentric Gears From EHL(elasto-hydrodynamic lubrication) Concept (EHL 개념을 도입한 PLANOCENTRIC GEATS 장치의 설계 최적화)

  • 권오관;이성철;김이범
    • Tribology and Lubricants
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    • v.1 no.1
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    • pp.69-79
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    • 1985
  • EHD(elastohydrodynamic) lubrication theories are applied to analyse the contact characteristies between the circular are profiled teeth of the plano-wheel gear and the cylindrical pin type teeth of the inner gear for the planocentric gears unit, For improving lubrication characteristic and contact frictional interference between the teeth, a new design method of optimising continuous meshing position is introduced, and the new tooth profile which is modified as a rounded curvature of the edge of circular arc is also suggested. The results of mathematical computation from conventional and the modified gear unit are compared, respectively.

Shear Angle Variation Depending on Chip-Tool Friction in Orthogonal Cutting (二次元 切削時 칩-工具 마찰상태에 따른 剪斷角 변화)

  • 이영문;송지복
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.252-261
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    • 1988
  • Through the careful interpretation of the results of the cutting tests carried out in this study, it is found that under the cutting conditions when the internal shear of the chips take place the cutting can be treated essentially as a steady state problem. A new shear angle equation has been developed employing the conditions of force and moment equilibrium about the tool edge and the stress distribution model suggested by Zorev.The equation contains the chip-tool contact length C and stress distribution index n as important parameters.