• Title/Summary/Keyword: eddy current method

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Rotor sleeve and Stator Shape Design of High Speed Permanent Magnet Synchronous Motor for Loss Reduction (손실 저감을 위한 초고속 영구자석 동기전동기의 회전자 슬리브와 고정자 형상 설계)

  • Jang, Seok-Myeong;Ahn, Ji-Hun;Ko, Kyoung-Jin;Cho, Han-Wook;Lee, Yong-Bok
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1073-1074
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    • 2011
  • The loss is most important problems for the practical applications of permanent magnet synchronous motor(PMSM). In this paper, rotor sleeve and stator shape design of high speed permanent magnet motor for loss reduction. First, this paper found optimum sleeve thickness for calculation eddy current loss on the basis of analytical method, because eddy current is influenced by conductivity of material and area. Then, stator shape design is changed as maintain same slot area for reducing stator core loss. Finally, this paper compared analytical result with optimum sleeve thickness obtained from finite element(FE) method, and stator core loss is calculated from FE method.

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A Study of Form Measurement using Noncontact Sensor (비접촉식 센서를 사용한 형상 측정 연구)

  • 송정섭;황윤호;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.407-410
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    • 1995
  • Many researches on measurement technology has been made and developed by various methods. Considering the measurement environment with cutting fluid, coolant and the like, contact type measurement methods are mostly used. But contact measurement method has measuring force and so the sensing head becomes worn. By these reasons, we considered sensors not influenced by the former fluid and so can acquire accrate measured values using error compensation due to temperature and vibration. For this purpose, eddy current sensors and Extended kalman Filter Algorithm for processing measured data has been used. In this paper, we present new technology that can be used for measuring workpiece with previous bad environment using direct method and comparison measurement method. We used cylindrical workpieces which were produced by grinding machine for the target.

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A Study on Automatic Seam Tracking System Using Electro-Magnetic Sensor for Sheet Metal Arc Welding of Butt Joints (박판 맞대기 용접에서 전자기식 센서를 이용한 용접선 자동 추적 시스템에 관한 연구)

  • 유병희;김재웅
    • Journal of Welding and Joining
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    • v.15 no.1
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    • pp.81-91
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    • 1997
  • In this study, a magnetic sensor to make use of eddy current was developed to detect the weld seam of butt joint in the sheet metal arc welding. This system consist of the sensor device for detecting the weld line, the servo control device for driving the weld torch movement and the control unit. A signal processing was applied to smooth the output signal of the sensor. The weld joint was determined by using a 1st order differential method. To improve tracking accuracy of the system, moving average method which has an effect of proportional and weighted integral control was applied to a series of the weld joint positions obtained above. The weld line for tracking was generated by using data regeneration algorithm. Based on these results, each servo motor was controlled by pulse generator. From experimental results, it was revealed that this system has excellent detecting ability for weld line and seam tracking ability.

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Model-Based Prediction of Pulsed Eddy Current Testing Signals from Stratified Conductive Structures

  • Zhang, Jian-Hai;Song, Sung-Jin;Kim, Woong-Ji;Kim, Hak-Joon;Chung, Jong-Duk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.6
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    • pp.609-615
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    • 2011
  • Excitation and propagation of electromagnetic field of a cylindrical coil above an arbitrary number of conductive plates for pulsed eddy current testing(PECT) are very complex problems due to their complicated physical properties. In this paper, analytical modeling of PECT is established by Fourier series based on truncated region eigenfunction expansion(TREE) method for a single air-cored coil above stratified conductive structures(SCS) to investigate their integrity. From the presented expression of PECT, the coil impedance due to SCS is calculated based on analytical approach using the generalized reflection coefficient in series form. Then the multilayered structures manufactured by non-ferromagnetic (STS301L) and ferromagnetic materials (SS400) are investigated by the developed PECT model. Good prediction of analytical model of PECT not only contributes to the development of an efficient solver but also can be applied to optimize the conditions of experimental setup in PECT.

Boundary Element Analysis of Magnetic Shielding Effects of Shield Cup in Electron Gun (경계요소법을 이용한 전자총 Shield Cup의 자기차폐 특성해석)

  • Go, Chang-Seop;Jeong, Gwan-Sik;Han, Song-Yeop
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.5
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    • pp.291-296
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    • 2000
  • Recently large size color TV and computer monitor are very popular and a lot techniques are being developed to get a high quality picture on the screen through reducing the convergence error among the red, green and blue beams and achieving a high focusing. One of the techniques is considering the mutual effects of the components of the Brown tube. The magnetic deflection yoke, especially, stands immediately next to the electron gun and generates the leakage magnetic fields at the electron gun which affects the trajectories of the electron beams inside the gun. Hence a shield cup made of thin conducting plate is located at the end of electron gun in order to shield the leakage flux from the deflection yoke. Since the red, green and blue beams are placed unsymmetrically the shielding effects of the shield cup on the beams are not same and eddy current controller, made of thin conducting plate, is auxiliary placed inside the shield cup. In this paper a transient magnetic field analysis algorithm is developed using boundary element method, and applied to the analysis of the shielding effects of the eddy current controller of shield cup in an electron gun.

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Characteristics of Eddy Current Signals of Axial Notches in Steam Generator U-bend Tubes using Rotating Pancake Coils (회전코일 와전류신호를 이용한 증기발생기 곡관형 튜브의 축방향노치 신호의 특성)

  • Kim, Chang-Soo;Moon, Yong-Sig
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.3
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    • pp.7-12
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    • 2012
  • Steam generator tubes are critical boundary of the primary and secondary side in nuclear power plants. Eddy current testing is commonly used as the method of non-destructive testing for the safety and integrity of steam generator tubes in the nuclear power plants. Changes in the geometric shape act as a stress concentration factor likely to cause a defect during the steam generator operation. The mixed-signals with the geometric shape are distorted and attributes that are difficult to detect signals. An example is bending stress due to compression process at a U-bend occurring in the intrados region which has a small radius of curvature. The resulting change in the geometric shape may lead to a dent like occurrences. The dent can cause stress concentration and generates stress corrosion cracks. In this study, the steam generator tubes of nuclear power plant were selected to study for analysis of mixed-signal containing dent and stress corrosion cracks.

Signal Characteristics of Eddy Current Test for Intergranular Attack of Steam Generator Tubes (증기발생기 전열관의 입계부식에 대한 와전류검사 신호특성)

  • Choi, Myung-Sik;Lee, Deok-Hyun;Cho, Se-Gon;Yim, Chang-Jae;Han, Jung-Ho;Hur, Do-Haeng
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.2
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    • pp.198-202
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    • 2002
  • Beacuse intergranular attack (IGA), one of the locallized corrosion forms occurring on steam generator tubes, can not be fabricated by an electric discharge machining method, there are few data for the eddy current test (ECT) characteristics of IGA. In this paper, the characteristics of eddy current signals are evaluated using nonexpanded tubes with IGA defects formed in 0.1 M sodium tetrathionate solution at $40^{\circ}C$. The detectability and sizing accuracy of IGA were discussed in terms of the coil type and frequency of the ECT probes.

Characteristic Analysis of Eddy Current Array Probe Signal in Combo Calibration Standard Tube Using Electromagnetic Numerical Analysis (전자기 수치해석을 이용한 표준보정시험편의 배열형 와전류 탐촉자 신호 특성 해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.330-337
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    • 2010
  • In this paper, 3-dimensional electromagnetic numerical analysis is performed about the eddy current(EC) array probe characteristic which is the next generation probe for accurate diagnosis of steam generator(SG) in nuclear power plants(NPPs). ASME(American Society of Mechanical Engineers) Standard and X-probe combo calibration standard tube are selected for acquisition of eddy current testing(ECT) signals and this result of compared with the real test signals for reasonability of result. Based on the analysis result of calibration standard tube, ECT signals that are about the defects of pitting, stress corrosion cracking(SCC), multiple SCC and wear is obtained. Material of specimen was Inconel 600 which is usually used for SG tubes in NPPs. The operation frequency of 300 kHz were used. The signal characteristics could be observed according to the various defects. The results in this paper can be helpful when the ECT signals from EC array probe are evaluated and analyzed.

Thickness measurements of a Cr coating deposited on Zr-Nb alloy plates using an ECT pancake sensor

  • Jeong Won Park;Bonggyu Ji;Daegyun Ko;Hun Jang;Wonjae Choi
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3260-3267
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    • 2023
  • Zr-Nb alloy have been widely used as fuel rods in nuclear power plants. However, from the Fukushima nuclear accident, the weakness of the rod was revealed under harsh conditions, and research on the safety of these types of rods was conducted after the disaster. The method of depositing chromium onto the existing Zr-Nb alloy fuel rods is being considered as a means by which to compensate for the weakness of Zr-Nb alloy rods because chromium is strong against oxidation at high temperatures and has high strength. In order to secure these advantages, it is important to maintain the Cr thickness of the rods and properly inspect the rods before and during their use in power generation. Eddy current testing is a typical means of evaluating the thickness of thin metals and detecting surface defects. Depending on the size and shape of the inspected object, various eddy current sensors can be applied. In particular, because pancake sensors can be manufactured in very small sizes, they can be used for inspections even in narrow spaces, such as a nuclear fuel assembly. In this study, an eddy current technique was developed to confirm the feasibility of Cr coating thickness evaluations. After determining the design parameters of the pancake sensor by means of a FEM simulation, a FPCB pancake sensor was manufactured and the optimal frequency was selected by measuring minute changes in the Cr-coating thickness using the developed sensor.

Finite Element Analysis of Eddy Current Testing for Tubes with 3-Dimensional Defects (3차원 관결함에 대한 와전류탐상의 유한요소해석)

  • Lee, Hyang-Beom;Won, Sung-Yean;Shin, Young-Kil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.3
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    • pp.191-199
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    • 2000
  • In this paper, a numerical analysis using the finite element method (FEM) is presented which models the eddy current testing (ECT) of tubes with 3-dimensional defects. For the description of 3-dimensional eddy current problems, the governing equation is derived from the Maxwell's equations. The 3-dimensional FEM formulation with hexahedral elements is carried out using the Galerkin weighted residual method. The INCONEL 600 steam generator tube with inner and outer diameter defects is adopted for the numerical analysis, and the ECT signal, which is the trajectory of the probe impedance, is calculated. For the verification of the numerical analysis method, results of numerical calculations and experiments are compared and they show good agreements. Based on this verification, several defect signals are predicted and their characteristics are investigated with the variation in the defect depth and the circumferential angle of the defect.

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