• Title/Summary/Keyword: early-age cracking

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Thermal cracking assessment for nuclear containment buildings using high-strength concrete

  • Yang, Keun-Hyeok;Mun, Jae-Sung;Kim, Do-Gyeum;Chang, Chun-Ho;Mun, Ju-Hyun
    • Computers and Concrete
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    • v.26 no.5
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    • pp.429-438
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    • 2020
  • To shorten the construction times of nuclear facility structures, three high-strength concrete mixtures were developed with specific consideration given to their curing temperatures, their economic efficiency, and the practicality of their quality control. This study was conducted to examine the temperature rise profiles of these three concrete mixtures and the potential for early-age thermal cracking in the primary containment vessel of a nuclear reactor with a wall thickness of 1200 mm. The one-layer placement height of the concrete for the primary containment vessel was increased from the conventional 3 m to 3.5 m. A nonlinear finite element analysis (FEA) was conducted using the thermal properties of concrete determined from the isothermal hydration and adiabatic hydration tests, and tuned through comparisons made with temperature rise profiles obtained for 1200-mm-thick mock-up wall specimens cured at temperatures of 5, 20, and 35℃. The hydration heat performance of the three concrete mixtures and their potential to produce thermal cracking in nuclear facilities indicate that the mixtures have considerable potential for practical application to the primary containment vessel of a nuclear reactor at various curing temperatures, fulfilling the minimum requirements of the ACI 301 and minimizing the likelihood of the occurrence of thermal cracks.

Early Age Shrinkage by Self-Desiccation in Ultra-High-Strength Concrete

  • Yoo, Doo-Yeol;Min, Kyung-Hwan;Yang, Jun-Mo;Yoon, Young-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.469-470
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    • 2010
  • The high-strength concrete(HSC) compared to normal concrete represents higher autogenous shrinkage due to lower water-to-binder ratio(W/B) and supplementaries, fly ash(FA) and granulated blast-furnace slag(BFS), etc. The potential of early age cracking which reduces durability of concrete structures is normally influenced by autogenous shrinkage and degree of restraint. Therefore, this paper studies on the evaluation of the characteristics of autogenous shrinkage for HSC, ultra-high-strength concrete(UHSC) containing admixtures by experimental test and the test results are compared with existed prediction models.

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Effect of Hydration Heat Evolution on Autogenous Shrinkage of High Strength Concrete (초기수화발열이 고강도콘크리트의 자기수축특성에 미치는 영향)

  • 정해문;도변박지;하야도륭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.95-100
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    • 2003
  • The shrinkage of high strength/high performance concrete is very important property for the good working of a structure since it very often generates early age cracking due to thermal and autogenous shrinkage. Autogenous shrinkage occurs as a result of internal moisture depletion due to hydration and temperature-induced effects. The level of autogenous shrinkage occurring due to hydration also depends on temperature history at very early age. It is necessary that effect of temperature on autogenous shrinkage is investigated since the stress generated due to autogenous shrinkage is quantified. In this study, Effect of hydration heat evolution on autogenous shrinkage of high strength concretes with W/C=25-40% was investigated.

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A Study on the Hydration Reaction Model of Expansive Additive of Ettringite-Gypsum Type (에트링가이트-석탄 복합계 팽장재의 수화반응 모델에 관한 연구)

  • Park Sun Gyu;Takahumi Noguchi;Kim Moo-Han
    • Journal of the Korea Concrete Institute
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    • v.17 no.4 s.88
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    • pp.581-586
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    • 2005
  • High-performance concrete (HPC), which is particularly sensitive to self-desiccation, is required to be durable even in severe environmental conditions, i.e. costal area, cold district, etc. However, in recent years, some attention was particularly given to cracking sensitivity of high performance concrete at early age. It has been argued and demonstrated experimentally that such concrete undergoes autogenous shrinkage due to self-desiccation at early age under restrained condition, nd, as a result, internal tensile stress may develop, leading to micro cracking and macro cracking. This shrinkage-introduced crack produces a major serviceability problem for concrete structures. One possible method to reduce cracking due to autogenous shrinkage is the addition of expansive additive. Tests conducted by many researches have shown the beneficial effects of addition of expansive additive for reducing the risk of autogenous shrinkage-introduced cracking. However, the research on hydration model of expansion additive has been hardly researched up to now. This paper presents a study of the hydration model of Ettringite-Gypsum type expansive additive. As a result of comparing forecast values with experiment value, proposed model is shown to expressible of hydration of expansive additive.

An Experimental Study on the Evaluation of Hydration Heat of Low Heat Concrete (in case of Belite rich Cement) (저발열 콘크리트 수화열 평가의 실험적 연구 (Belite rich 시멘트 중심))

  • 현석훈;박춘근;신영인;김용호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.352-357
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    • 1996
  • In hardening massive concrete, the heat of hydation gives rise to considerable thermal gradientsand thermal stresses, which might cause early age cracking. This paper deals with the results of evaluation of hydration heat of low hear concrete, using Belite rich cement (low heat cement) and compared with OPC, slag added cement and fly ash addedcement. Result of evaluation of hydration are presented in this paper. The concrete made with Belite rich cement gets low temperature of center point and low thermal gradients between surface and center points.

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Evaluation on the Effect of the Size of Placing Block(L/H) and Elastic Modulus of Base Structure on the Thermal Stress in Mass Concrete (매스콘크리트에서 타설블럭의 크기(L/H)와 구속체의 탄성계수가 온도응력에 미치는 영향에 관한 검토)

  • 강석화;이용호;박칠림
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.04a
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    • pp.275-279
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    • 1996
  • In this study, the effect of external restraint on the thermal stresses and thermal cracking mode in mass concrete are analysed using the two major factors affecting external restraint such as the ratio of width go height of the placed structure (L/H) and the elastic modulus of base structure (E). For this parametric study, many cases with different values of L/H and Er are analysed by the FEM program and the co-relationship of the those major factors is examined. To evaluate the effect of external restraint on the thermal behavior of placing structure, internal restraint stress caused by temperature difference is subtracted from total thermal stress. In the case of small value of L/H or Er, it shows as internally restricted mode indicating maximum tensile stress in surface at early age, and the external restraint makes the possibility of thermal cracking higher. However, in the case of the large values of L/H and Er, the crack index at center is smaller than at surface due to the effect of external restraint. Thus, the initial location of the thermal crack is shifted from the surface to the center and the resulting crack is formed at later age.

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A novel Fabry-Perot fiber optic temperature sensor for early age hydration heat study in Portland cement concrete

  • Zou, Xiaotian;Chao, Alice;Wu, Nan;Tian, Ye;Yu, Tzu-Yang;Wang, Xingwei
    • Smart Structures and Systems
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    • v.12 no.1
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    • pp.41-54
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    • 2013
  • Concrete is known as a heterogeneous product which is composed of complex chemical composition and reaction. The development of concrete thermal effect during early age is critical on its future structural health and long term durability. When cement is mixed with water, the exothermic chemical reaction generates hydration heat, which raises the temperature within the concrete. Consequently, cracking may occur if the concrete temperature rises too high or if there is a large temperature difference between the interior and the exterior of concrete structures during early age hydration. This paper describes the contribution of novel Fabry-Perot (FP) fiber optic temperature sensors to investigate the thermal effects of concrete hydration process. Concrete specimens were manufactured under various water-to-cement (w/c) ratios from 0.40 to 0.60. During the first 24 hours of concreting, two FP fiber optic temperature sensors were inserted into concrete specimens with the protection of copper tubing to monitor the surface and core temperature change. The experimental results revealed effects of w/c ratios on surface and core temperature developments during early age hydration, as well as demonstrating that FP fiber optic sensors are capable of capturing temperature variation in the concrete with reliable performance. Temperature profiles are used for calculating the apparent activation energy ($E_a$) and the heat of hydration (H(t)) of concrete, which can help us to better understand cement hydration.

The Exploration on Early Age Deformation of HPC by FBG Strain Sensor

  • Jang, Il-Young;Yun, Ying-Wei
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.1057-1060
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    • 2008
  • For high performance concrete, due to its low water cement ratio (water binder ratio) and addition of mineral admixtures, pretty high autogenous shrinkage and thermal deformation occur at very early age of casting (especially before hardening). This may lead to early age cracking of HPC structures, and then may influence the durability of HPC. This paper has monitored the early age properties of HPC successfully by embedded FBG strain sensor. The results showed that the deformation increased rapidly within the first day after HPC casting. And its value is up to $85{\mu}{\varepsilon}$, which is the 30% of two-month deformation ($280{\mu}{\varepsilon}$). Considering the durability and permeability of HPC, the first-day deformation is pretty high and can not be neglected. Also the superior capability of FBG sensors such as continuity, stability and multiplexed technique etc, has been demonstrated.

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An Experimental Study on Charateristics of Autogenous Shrinkage of HPFRCC considering Early Age Coefficient of Thermal Expansion (초기재령에서 열팽창계수를 고려한 고성능 섬유보강 시멘트 복합체의 자기수축 특성에 관한 실험적 연구)

  • Park, Jung-Jun;Moon, Jae-Heum;Park, Gi-Joon;Lee, Jang-Hwa;Kim, Sung-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3602-3609
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    • 2015
  • HPFRCC is characterized by a very low water-to-binder ratio which induce extremely large autogenous shrinkage at early age. The restriction of such autogenous shrinkage through the use of forms and reinforcing bars will increase substantially the risk of excessive residual stresses and shrinkage cracking. The exact understanding of the shrinkage behavior and studies on solutions to reduce shrinkage should be imperatively undertaken for further application of HPFRCC to real structures. Therefore, this paper investigated the mechanical properties of HPFRCC with respect to the eventual introduction of expansive admixture(EA) and shrinkage reducing agent (SRA) in the mixture. Autogenous shrinkage test was conducted considering the coefficient of thermal expansion (CTE) measured at early age so as to examine the effects of EA and SRA on the autogenous shrinkage behavior of HPFRCC.

Effect of Various Partial Replacements of Cement with Blast Furnace Slag and Different Placing Times on Thermal Properties of Mass Concrete and Modeling Work (타설시간차에 의한 고로슬래그 미분말의 치환율별 매스콘크리트의 온도특성)

  • Kim, Jong
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.10
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    • pp.207-215
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    • 2019
  • The aim of the research is analyzing the simple adiabatic temperature rising properties and the heat of hydration based on different placing timing of the mass concrete depending on various replacing ratios of blast furnace slag to comparative analyze the thermal cracking index and cracking possibility. As a result from the experiment, a suggested adiabatic temperature rising equation based on various blast furnace slag replacing ratios can be provide favorable correlation with over 0.99 of $R^2$ value by applying the initial induction period. With this relationship, more accurate prediction of the amount of the hydration heat rising and heating timing, and it is known that there is an approximately $13.1^{\circ}C$ of gap between plain concrete without blast furnace slag and concrete with 80 % of replacing blast furnace slag. To control the setting time and heat rising gap, the mix designs between top and bottom concrete casts were changed 15 cases, and D, E, H, I, and L models of controlling the heat of hydration showed 41.23 to $46.88^{\circ}C$ of core temperature and 0.98 to 1.27 of thermal cracking index. Therefore the cracking possibility was 15 to 52 % of favorable results of possibly controlling both the cracking due to the internal and external retainment and concrete temperature at early age.