• Title/Summary/Keyword: durability of shotcrete

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Development of Ready-mixed Shotcrete II : Application Study (레디믹스트 숏크리트 개발 II : 적용성 평가)

  • Ma, Sang-Joon;Kim, Dong-Min
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.5C
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    • pp.187-202
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    • 2011
  • In this Application Study based on the result of the Basic Study, the field test was performed to compare the quality of Ready-mixed shotcrete with that of the existing field mix shotcrete, and the long-term durability was evaluated as tunnel supporting. The plant manufacturing system was also designed to produce standardization materials, and the prototype products were produced with that system. The All-in-one silo mixer was designed and the field construction system using the All-in-one silo mixer was proposed to be most effectively applied Ready-mixed Shotcrete in construction fields. And the application of Ready-mixed Shotcrete was confirmed that more superior to the field mix Shotcrete by evaluating the Constructability and Economics.

An Investigation on the Quality of High-Strength Shotcrete and the Long Term Durability using Combined Deterioration Test (고강도 숏크리트의 품질평가와 복합열화시험을 통한 장기내구성 검토)

  • Ma, Sang-Joon;Kim, Dong-Min;Choi, Jae-Seok;Ahn, Kyung-Chul;Kim, Sun-Myung;Ko, Jin-Kon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.906-915
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    • 2006
  • In this study, Field test was performed using high-quality additions and accelerators to obtain the improvement of the strength on domestic shotcrete and quality test based on EFNARC was performed. In addition, Deterioration test that combined the Freezing-thawing and Carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of field test, a promotion ratio of early strength is $90\sim97%$ in case of using alkali-free accelerators. And a compressive strength of shotcrete using Micro-silica fume was $45.2\sim55.8MPa$ and the flexible strength was $5.01\sim6.66MPa$, so a promotion ratio of strength was $37\sim79%$, $17\sim61%$ respectively. It was showed that increment effect of strength by the Micro-silica fume replacement of $7.5\sim10%$ for cement mass was remarkable. It was also realized that application of Micro-silica fume to shotcrete reduced deterioration and improved a long-term durability of shotcrete.

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Evaluation of Mechanical and Durability Performance of Mortar Shotcrete (모르타르 숏크리트의 역학성능 및 내구성능 평가)

  • Park, Byoungsun;Jang, Kun Young;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.5
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    • pp.68-74
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    • 2019
  • In this study, the mechanical property and durability of improved bond performance mortar shotcrete was investigated. Mortar shotcrete was prepared by replacing coarse aggregate with 100% fine aggregate in the shotcrete mixture proportion proposed in the road construction standard specification. OPC, GGBFS and anhydrite were used as binders, and polymer powder was substituted for 1% and 2% of binder for improving bond property. From the experimental results, it was found that the compressive strength decreased with increasing polymer addition, but the bond strength increased. The addition of polymer to mortar shotcrete also reduced the drying shrinkage and improved the resistance to carbonation. Initial hydration heat of mortar shotcrete decreased with the addition of polymer, and it was judged that the initial compressive strength decreased.

A Study on the construction method of reinforced shotcrete using structural synthetic fiber (터널 지보특성 개선을 위한 보강함성섬유 숏크리트공법 연구)

  • Han, Il-Yeong;Kim, Bang-Lae;Won, Jong-Pil
    • 한국터널공학회:학술대회논문집
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    • 2005.04a
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    • pp.259-261
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    • 2005
  • The needs of improving the performance of wet shotcrete has become one of the most important issues in the tunnel field. The aim of this paper is to research the construction method of reinforced shotcrete using structural polymer fiber which exhibits a high quality in toughness and durability for the support of tunnel.

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Evaluation of Durability Characteristics of High Performance Shotcrete Using Fly Ash (폐석탄회를 이용한 고성능 숏크리트의 내구특성 평가)

  • Park, Cheol-Woo;Lee, Hyeon-Gi;Kang, Tae-Sung
    • Journal of the Korea Concrete Institute
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    • v.22 no.3
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    • pp.305-311
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    • 2010
  • The industrial by-product market has increased at a geometric rate worldwide with the rapid economic growth. At present time, conventional disposal methods of industrial by-products in Korea including landfill, incineration and storage already have reached their limits. In this study, the industrial by-products such as fly ash and silicafume were used as mineral admixtures, which are commonly added to concrete mix to inhance the economic efficiency, long-term strength and durability of concrete, to determine the optimized mix proportion of high performance shotcrete. Through the series of tests (compressive strength test, accelerated chloride ion penetration test, measurement of chloride diffusion coefficient). The results of the study showed that the proposed mix proportions satisfied the requirements of domestic as well as international guidelines for shotcrete, with a higher durability than the existing shotcrete.

Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Linings (III) (Field Test of Wet-mixed Shotcrete with Powder Types Cement Mineral Accelerator) (Permanent Shotcrete Tunnel Linings 구축을 위한 고성능 숏크리트 개발(III)(시멘트 광물계 분말형 급결제를 사용한 습식숏크리트 현장시험시공))

  • 박해균;이명섭;김재권;김용하
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.609-617
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    • 2003
  • The use of Shotcrete(Sprayed concrete) for the support of underground excavations was pioneered by the Civil engineering industry. Permanent shotcrete tunnel linings such as Single-shell, NMT(Norwegian Method of Tunnelling) have been constructed in many countries for reducing construction time and lowering construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of Permanent Shotcrete Linings, high performance shotcrete having high strength, high durability, better pumpability has to be developed in advance. This paper presents the ideas and the first field test results of wet-mixed Steel Fiber Reinforced Shotcrete(SFRS) with powder types cement mineral accelerator. From the results, wet-mix SFRS with powdered accelerator exhibited good early strength improvement and less rebound ratio compared to the ordinary accelerator.

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Evalution for Mechanical Property and Durability of Miner's Shotcrete (광산용 숏크리트의 역학적 특성 및 내구성 평가)

  • Nam-Gung, Kyeong;Ma, Sang-Joon;Lee, Kyeo-Re;Yun, Kyong-Ku
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.1461-1468
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    • 2015
  • Mostly mine support(Rock bolt and Support) which is currently general for reinforcements of a large scale tunnel is applied, Some executing a reinforcement to Poor ground by cast-in-place shotcrete. However On domestic mine conditions that couldn't having every time after mine tunnel excavation, it couldn't ensure the field batch plant which is a fixed in an issue of economies and site security, constructing it by supply gets from shotcrete materials combined in neighborhood ready mixed concrete manufacturing plants. carried shotcrete in ready mixed concrete manufacturing plants as migration length and time are falling off in quality. But, it is difficult for construction quality control By quality control arbitrariness absence at on-scene. In the present study, carry out Laboratory Test by kinds and percentages of accelerating agent for evalution of Mechanical Property and Durability of Shotcrete.

Uniaxial Compressive Strength Characteristic of Shotcrete Immersed in Chemical Solution (화학적 침식에 의한 숏크리트의 압축강도 특성)

  • Lee, Gyu-Phil;Kim, Dong-Gyou;Bae, Gyu-Jin;Kim, Hong-Sam
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1291-1298
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    • 2005
  • Shotcrete for the support of tunnel can contact with groundwater. The hazardous components in the groundwater cause the corrosion of shotcrete. Also, the hazardous components may deteriorate the engineering properties of shotcrete, such as compressive strength, bond strength, and flexural strength. The more the effect of the hazardous components on the shotcrete may increase, the more the stability of tunnel structure may decrease. It was analyzed to find the hazardous components in the ground water. The uniaxial compressive strength test, XRD, SEM were conducted to evaluate the durability and corrosion of shotcrete. These tests were performed on shotcrete specimens at 2, 4, 8, and 16 weeks. The specimens were immersed in various chemical solutions including hazardous components after the specimens were made at the construction site.

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Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Linings II(II: Application of high-early strength cement in sump water condition) (Permanent Shotcrete Tunnel Linings 구축을 위한 고성능 숏크리트 개발 II (II: 용수부에서의 조강시멘트 적용))

  • 박해균;이명섭;김재권;안병제
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.695-702
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    • 2002
  • Shotcrete (or Sprayed concrete) has been used as an important support material in New Austrian Tunnelling Method (NATM). Since the mid of 1990, permanent shotcrete tunnel linings such as Single-shell, NMT (Norwegian Method of Tunnelling) has been constructed in many countries for reducing the construction time and lowing construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of permanent shotcrcte linings, high performance shotcrete providing high strength, high durability, better pumpability has to be developed in advance as an integral component. This paper presents the Ideas and first experimental attempts to increase early strength and bond strength of wet-mixed Steel Fiber Reinforced Shotcrete(SFRS) in sump water condition. In order to increase early strength, a new approach using high-early strength cement with liquid alkali-free accelerator has been investigated From the results, wet-mix SFRS with high-early strength cement and alkali-free accelerator exhibited excellent early strength improvement compared to the ordinary portland content and good bond strength even under sump water condition.

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A Grope of Development Direction for the New Ready-mixed Shotcrete through the Batch Plant in Field (현장 배치플랜트 실태조사를 통한 새로운 레디믹스트 숏크리트 개발 방향 모색)

  • Ma, Sang-Joon;Lee, Heung-Soo;Choi, Hee-Sup;Kim, Dong-Min
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.845-848
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    • 2008
  • In this study, through the Batch Plant in field which is carrying out in the country, this research is going to grope the development of Ready-mixed Shotcrete that can improve the construction of shotcrete, and long-term durability. Accordingly, in this study, the Batch Plant in field which is only for shotcrete will be chosen in random so that can be aware the problems of the Batch Plant in field, and when the results come out, the shotcrete system will be prepared that is based on the results of rsearch, and also can be used in preparation index of shotcrete. Moreover, the results will be able to improve an efficent tool that can increase shotcrete quality.

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