• Title/Summary/Keyword: durability analysis

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Experimental Analysis of an Automatic Transmission Clutch Disk Friction Characteristics (자동변속기 클러치 디스크 마찰특성의 실험적 분석)

  • Jung, Gyu Hong;Park, Dong Hoon;Na, Doo Hyun
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.14-20
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    • 2018
  • Wet clutches in an automatic transmission enable the transmission of the engine power by the frictional torque experienced and noted between disk and plates. Since the clutch frictional torque considerably affects the shift quality of an automatic transmission as well as the durability of the machinery, its friction characteristics must be carefully examined to meet the design requirements. The SAE No. 2 friction test machine is a well-known standard to evaluate mainly the friction characteristics of plate clutches along with the required automatic transmission fluids. This paper reviews the experimental analysis of the wet clutch friction characteristics by using the exclusively developed clutch test machine which is capable of controlling the clutch test procedure, in accordance with the applicable test standard and processing of the experimental data automatically. As the clutch test machine is designed for the accommodation of dual clutches which is applied to the real transmission, it can evaluate not only the clutch friction characteristics, but also an actuation performance of a measured clutch piston. In respect to friction characteristics involving dynamic friction coefficients, the energy absorbed in a clutch disk and the recorded temperatures of clutch plates during braking actions and procedures are also investigated. Additionally, the change of friction coefficients by the use of the repeated clutch application is also observed with the endurance test functions of an accurately calibrated and dedicated clutch test machine.

Analysis of Furniture Design Cases Using 3D Printing Technique (3D 프린팅 기술을 활용한 가구디자인 사례 분석 연구)

  • Kang, Hyun-Dae
    • The Journal of the Korea Contents Association
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    • v.15 no.2
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    • pp.177-186
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    • 2015
  • This study aims to suggest the direction in which furniture design can contribute, keeping with the trend of small quantity batch production by analyzing cases of furniture design manufacturing. This study analyzed cases of furnitures and lights made by 3D printing with 3 classifications. They are 1st, classification by correlation between 3D printing method and materials, 2nd, classification by 8 formative characteristics of 3D printing furniture design, 3rd, comparison analysis of competitiveness between existing furniture design and 3D printing furniture design by practicality, usability and durability. The competitiveness 3D printing technique arouses in furniture design industry, which is investigated in this thesis, is as follows. 1st, small quantity batch production, which caters to personal taste, is made possible. 2nd, transmission and transportation via digital are became more convenient. 3rd, it brings about a breakthrough in furniture design manufacturing. 4th, there is room for development into the 'smart furniture design' industry through collaborative use of 3D printing and internet of things. 5th, an Eco-friendly method of furniture design is consistently facilitated.

Development of a Damage Monitoring Technique for Jacket-type Offshore Structures using Fiber Bragg Grating Sensors (광섬유 브래그 격자 센서를 활용한 재킷식 해양구조물의 손상 감지 기법 개발)

  • Park, Hyun-Jun;Koo, Ki-Young;Yi, Jin-Hak;Yun, Chung-Bang
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.6A
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    • pp.399-408
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    • 2011
  • Development of smart sensors for structural health monitoring and damage detection has been advanced remarkably in recent years. Nowadays fiber optic sensors, especially fiber Bragg grating (FBG) sensors, have attracted many researchers' interests for their attractive features, such as multiplexing capability, durability, lightweight, electromagnetic interference immunity. In this paper, a damage detection approach of jacket-type offshore structures by principal component analysis (PCA) technique using FBG sensors are presented. An experimental study for a tidal current power plant structure as one of the jacket-type offshore structures was conducted to investigate the feasibility of the proposed method for damage monitoring. It has been found that the PCA technique can efficiently eliminate environmental effects from measured data by FBG sensors, resulting more damage-sensitive features under various environmental variations.

Numerical Investigation on Cracking of Bridge Deck Slabs with Latex Modified Concrete Overlays (라텍스 개질 콘크리트 교량 교면 포장부 균열에 대한 수치해석 연구)

  • Choi, Kyoung-Kyu
    • Journal of the Korea Concrete Institute
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    • v.22 no.1
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    • pp.77-84
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    • 2010
  • Latex modified concrete (LMC) exhibits improved material properties including high tensile strength and durability compared with conventional concrete, and hence LMC has been used as protective layers over the bridge deck slabs to increase their service life with underlying assumption of excellent bond behavior between the LMC overlay and the concrete substrate. In this study, the effect of the primary parameters of the concrete substrate (i.e., shrinkage, stiffness and cracking capacity) as well as the LMC overlay thickness on the probability of cracking of the bridge deck slabs using LMC overlays was investigated by carrying out the finite element analysis that simulated the bond behavior of LMC overlays on normal strength concrete (NSC) and HPC bridge deck slabs. Based on the results of the numerical analysis, it is concluded that the relatively high shrinkage strains and stiffness of HPC slabs can increase its probability of cracking in bridge deck slabs using LMC overlay.

Analytical Estimation of the Performance of Marine Concrete with Mineral Admixture (광물질 혼화재를 혼합한 해양 콘크리트의 해석적 성능 평가)

  • Lee, Bang-Yeon;Kwon, Seung-Jun;Kang, Su-Tae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.4
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    • pp.301-306
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    • 2015
  • For the purpose of developing high performance marine concrete with improved crack resistance and durability, this analytical study aimed to estimate strength, hydration heat characteristics, and chloride attack resistance of concrete with mineral admixture. Ground granulated furnace slag and fly ash were considered for mineral admixture. The replacement of ground granulated furnace slag and fly ash considered in the analysis was in the range of 0~70% and 0~40 %, respectively. The analysis results indicated that both ground granulated furnace slag and fly ash decreased compressive strength, and the effect of adding ground granulated furnace slag on mitigation of hydration heat was limited whereas fly ash had an noticeable influence on it. It was also found that the replacement with ground granulated furnace slag enhanced the chloride attack resistance but fly ash deteriorated the resistance. From the analytical studies, It could be expected that a ternary blended cement composition with proper amount of ground granulated furnace slag and fly ash might be effective to control crack resistance as well as chloride attack resistance of marine concrete.

Condition Survey on Durability of Existing Bridges Based on the Results of In-depth Inspection (정밀안전진단자료를 활용한 기존 교량의 내구성 현황분석)

  • Kim, Gyu-Seon;Kim, Hun-Kyom;Lee, Sang-Cheol;Kim, Seung-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.569-572
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    • 2008
  • A series of the field inspection and the test have been performed on 297 existing bridges, in order to evaluate the bridges since 1995. In this study, based on the test results of the in-depth inspection, the identification of the extent of the chloride content and the incidence of the carbonation depth was conducted, and construction age and member type, environment condition were considered in this analysis. According to simple regression of the tested carbonation depth, the carbonation rate coefficient of the bridges in metropolises was estimated 5.41 and greater than 3.89 and 1.91 in case of marine condition and etc respectively. After measuring chloride content in concrete member, it was concluded that the chloride content of the bridges in marine condition was 4.7 times greater than the others. Especially, slabs had the most highly chloride content and it was estimated 0.709 $kg/m^3$

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A Study on the Failure Mode of FRP Bridge Deck in It's Weak Axis (FRP 바닥판의 약축방향 파괴모드에 관한 연구)

  • Kim Byeong-Min;Hwang Yoon-Koog;Lee Young-Ho;Kang Young-Jong;Zi Goang-Seup
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.19 no.1 s.71
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    • pp.73-83
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    • 2006
  • The failure mechanism of a hollow bridge deck which is made of fiber reinforced polymer (FRP) to improve its durability and life time significantly is investigated using both experiments and analyses. While the Load-displacement behavior of the deck in the longitudinal direction is almost linear just before the failure, the behavior in the transverse direction shows a strong nonlinearity even in its initial response with relatively small magnitude of loads. We found that the nonlinearity is due to the imperfection of the connection between the flange and the web; a plastic deformation can t라e place in the connection. The argument is demonstrated using a simple structural model in which a rigid plastic hinge is introduced to the connection. We also checked the contribution of the delamination mechanism to the failure. But the delamination is not the main mechanism which initiates and causes the failure of the bridge deck. In order to improved the structural behavior of the deck in the transverse direction, we suggested that the empty space of the bridge deck is filled with a foam and confirmed the improved behavior by a numerical analysis.

Analysis of Conjugated Heat Transfer for the Diffuser Exposed to Hot Combustion Gas (고온 연소가스에 노출되는 디퓨저의 복합 열전달량 계산)

  • Jin, Sang-Wook;Na, Jae-Jung;Rhe, Sang-Ho;Lee, Kyu-Jun;Lim, Jin-Shik;Kim, Sung-Don
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.231-234
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    • 2010
  • Analysis of conjugated heat transfer has been conducted for the diffuser exposed to hot combustion gas to design the mechanical durability in high temperature. All the heat transfer means, conduction, convection and radiation have been considered to calculate the total heat flux from hot gas to diffuser surface. The calculation has been implemented by two kinds of methods. One thing is one dimensional method based on empirical equations. The other is CFD(Computational Fluid Dynamics) axisymmetric calculation containing ${\kappa}-{\omega}$ SST(Shear Stress Transport) turbulent model and DO(Discrete Ordinate) radiation model. The derived results of two methods have compared and showed similar values. From this result, the amount of cooling water and the dimension of water cooling channel were decided.

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Optimal Design of Lightweight Frame for Heavy Flat-Bed Trailer by Using Taguchi Method (다구찌기법을 이용한 대형 평판트레일러 하부프레임 경량설계)

  • Kim, Jin-Gon;Yoon, Min-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.353-359
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    • 2010
  • For achieving economical fuel consumption, an increase in the load bearing capacity, and for environmental conservation, there is a constant demand for lightweight frames of commercial vehicles used in the transportation industry. In this study, a structural analysis of the frame of a heavy flat-bed trailer was performed to determine the optimal design of a new lightweight frame made of high-strength steel. To identify the key design parameters of the trailer frame, Taguchi's orthogonal array was used in the experiments. Using ANSYS, a commercial FEA program, the frame structure was optimized with respect to stress, deflection, and torsional stiffness by performing stress and vibration analyses. A physical model of the trailer was also built to verify the validity of the numerical analyses. Finally, an on-road fatigue test of the new lightweight frame made of the high-strength steel, ATOS80, was performed to confirm the durability of the new design.

Design and Performance Evaluation of Dimpled EGR Cooler (딤플형 EGR 냉각기의 설계 및 성능평가)

  • Seo, Young-Ho;Lee, Hyun-Min;Heo, Seong-Chan;Ku, Tae-Wan;Song, Woo-Jin;Kang, Beom-Soo;Kim, Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.291-298
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    • 2010
  • A conventional EGR cooler, which is used in an EGR system of an automobile diesel engine, has a low heat-exchange efficiency. To maximize the heat transfer between the exhaust gas and coolant, dimples are formed on the surface of heat exchange tubes. When designing the dimpled EGR cooler, the net heat transfer areas in the conventional and dimpled tube-type EGR coolers are compared. Structural integrity evaluations are also performed by combining finite element analysis with a homogenization method. Subsequently, the process of manufacturing the dimpled tube, i.e., the formation of dimples, edge bending, center v-notch bending, compression, and plasma welding, is established and carried out. Thus, the dimpled EGR cooler is developed, and its performance is verified.