• Title/Summary/Keyword: ductile element

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EFFECT OF STRENGTH MISMATCH AND DYNAMIC LOADING ON THE DUCTILE CRACK INITIATION FROM NOTCH ROOT

  • An, Gyn-Baek;Yoshida, Satoshi;Ohata, Mitsuru;Toyoda, Masao
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.145-150
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    • 2002
  • It has been well known that ductile fracture of steels is accelerated by triaxial stresses. The characteristics of ductile crack initiation in steels are evaluated quantitatively using two-parameters criterion based on equivalent plastic strain and stress triaxiality. It has been demonstrated by authors using round-bar specimens with circumferential notch in single tension that the critical strain to initiate ductile crack from specimen center depends considerably on stress triaxiality, but surface cracking of notch root is in accordance with constant strain condition. In order to evaluate the stress/strain state in the specimens, especially under dynamic loading, a thermal, elastic-plastic, dynamic finite element (FE) analysis considering the temperature rise due to plastic deformation has been carried out. This study provides the fundamental clarification of the effect of strength mismatching, which can elevate plastic constraint due to heterogeneous plastic straining, loading mode and loading rate on critical condition to initiate ductile crack from notch root using equivalent plastic strain and stress triaxiality based on the two-parameter criterion obtained on homogeneous specimens under static tension. The critical condition to initiate ductile crack from notch root for strength mismatched bend specimens under both static and dynamic loading would be almost the same as that for homogeneous tensile specimens with circumferential sharp notch under static loading.

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Effect of Special Heat Treatments and Alloying Element(Ni) on Strengthening and Toughening of Ductile Cast Iron (구상흑연주철의 강인화에 미치는 특수열처리와 합금원소의 영향)

  • Kim, Sug-Won;Choi, Young-Seon
    • Journal of Korea Foundry Society
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    • v.10 no.4
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    • pp.299-308
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    • 1990
  • Ductile cast iron has a good ductility and ductility and toughness than those of gray cast iron, because the shape of graphite is spheroidal. It has been reported that the strengthening and toughening of the ductile cast iron was resulted from the good modification of various matrix structures obtained by the heat treatment or addition of alloying elements. This study aims to investigate the effect of various special heat treatment(Cyclic Heat Treatment, Intermediate Heat Treatment, Step Quenching), austempering and alloying element(Ni) on the strength and toughness of ductile cast iron. The results obtained from this study are summarized as follows. 1) With addition of Ni, the amount of pearlite or bainite were increased and the morphologies of pearlite or bainite became finer by special heat treatments. 2) As the Ni added and not added ductile cast iron were treated by austenitizing at $900^{\circ}C$ and $840^{\circ}C$, in the latter the austenite was mostly formed in the vicinity of eutectic cell boundary, but in the former on the whole matrix. 3) In cyclic heat treatment, the volume fraction of pearlite was increased and the shape of pearlite was fined with increase of the number of cycle. 4) The shape of pearlite was mostly bar type in the intermediate heat treatment, but spheroidal type in step quenching. 5) The mechanical properties of ductile cast iron containing 1.5%Ni austempered at $400^{\circ}C$ for 25min. after austenitizing at $900^{\circ}C$ for 15min. were a good value of hardness 105(HRB), impact energy 12.5(kg.m), tensile strength 112($kg/mm^2$) and elongation 6.8(%).

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Rigid-Plastic Finite Element Approach to Hydroforming Process and Its Application (하이드로 포밍 성형공정 해석을 위한 강소성 유한요소 프로그램 개발 및 적용)

  • 강범수
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.22-28
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    • 2000
  • By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit for two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral i is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

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The investigation of rock cutting simulation based on discrete element method

  • Zhu, Xiaohua;Liu, Weiji;Lv, Yanxin
    • Geomechanics and Engineering
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    • v.13 no.6
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    • pp.977-995
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    • 2017
  • It is well accepted that rock failure mechanism influence the cutting efficiency and determination of optimum cutting parameters. In this paper, an attempt was made to research the factors that affect the failure mechanism based on discrete element method (DEM). The influences of cutting depth, hydrostatic pressure, cutting velocity, back rake angle and joint set on failure mechanism in rock-cutting are researched by PFC2D. The results show that: the ductile failure occurs at shallow cutting depths, the brittle failure occurs as the depth of cut increases beyond a threshold value. The mean cutting forces have a linear related to the cutting depth if the cutting action is dominated by the ductile mode, however, the mean cutting forces are deviate from the linear relationship while the cutting action is dominated by the brittle mode. The failure mechanism changes from brittle mode with larger chips under atmospheric conditions, to ductile mode with crushed chips under hydrostatic conditions. As the cutting velocity increases, a grow number of micro-cracks are initiated around the cutter and the volume of the chipped fragmentation is decreasing correspondingly. The crack initiates and propagates parallel to the free surface with a smaller rake angle, but with the rake angle increases, the direction of crack initiation and propagation is changed to towards the intact rock. The existence of joint set have significant influence on crack initiation and propagation, it makes the crack prone to propagate along the joint.

A new metallic energy dissipation system for steel frame based on negative Poisson's ratio structures

  • Milad Masoodi;Ahmad Ganjali;Hamidreza Irani;Aboozar Mirzakhani
    • Structural Engineering and Mechanics
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    • v.89 no.1
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    • pp.93-102
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    • 2024
  • Using negative Poisson's ratio materials, an innovative metallic-yielding damper is introduced for the first time in this study. Through the use of ABAQUS commercial software, a nonlinear finite element analysis is conducted to determine the performance of the proposed system. Mild steel plates with elliptical holes are used for these types of dampers, which dissipate energy through an inelastic deformation of the constitutive material. To assess the capability of the proposed damper, nonlinear quasi-static finite element analyses have been conducted on the damper with a variety of geometric parameters. According to the results, the proposed system is ductile and has a high capacity to dissipate energy. The proposed auxetic damper has a specific energy absorption of 910.8 J/kg and a ductility of 33.6. Therefore, this damper can dissipate a large amount of earthquake input energy without buckling by increasing the buckling load of the brace with its ductile behavior. In addition, it was found that by incorporating auxetic dampers in the steel frame, the frame was made harder, stronger, and ductile and its energy absorption increased by 300%.

Evaluation of Microstructure and Ductile-Brittle Transition Temperature in Thermally aged 2.25Cr-1Mo Steel by Electrical Resistivity Measurement (전기비저항을 이용한 2.25Cr-1Mo 강 열화재의 미세조직 및 연성-취성천이온도 평가)

  • Byeon, Jai-Won;Kwun, S.I.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.3
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    • pp.284-291
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    • 2002
  • An attempt was made to evaluate the degree of aging degradation in thermally aged 2.25Cr-1Mo steel by electrical resistivity measurement. Artificial aging was performed to simulate the microstructural degradation in 2.25Cr-1Mo steel arising from long time exposure at $540^{\circ}C$. Microstructural parameter (amount of solid solution element), mechanical property (ductile-brittle transition temperature) and electrical resistivity were measured to investigate the mutual relationship among these parameters. Depletion of solid solution element(Mo and Cr) in matrix was detected after aging. The ductile-brittle transition temperature(DBTT) increased rapidly in the initial stage of aging and then saturated afterward. On the other hand, the electrical resistivity decreased rapidly in the beginning and then saturated in the later stage of aging.

Numerical Study on Analysis and Design of Tube Hydroforming Process by the FEM (유한요소법에 의한 관재 하이드로포밍 공정 해석 및 설계를 위한 수치적 연구)

  • Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.302-311
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    • 2002
  • A generalized numerical approach based on the finite element method to analysis and design of hydroforming process is proposed in this paper. The special attention is focused on comparison of an implicit and an explicit finite element method widely used for hydroforming simulation. Furthermore, in order to meet the increasing real needs for prediction of forming limit, a ductile fracture criterion combined with finite element method is introduced and then applied to hydroforming process of an automobile lower m Consequently, the numerical analysis and design for hydroforming process presented here will facilitate the development and application of the tube hydrofoniung process to a new level.

Analysis of Hydroforming Process and Forming Limit Prediction by FEM (유한요소법을 적용한 하이드로포밍 공정 해석 및 성형한계 예측)

  • Kim J.;Kang S. J.;Kang B. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.36-39
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    • 2001
  • Tubular hydroforming has attracted increased attention in the automotive industry recently. In this study, a professional finite element program for analysis and design of tube hydroforming processes has been developed, called HydroFORM-3D, which is based on a rigid-plastic model. With the developed program several hydroforming processes such as a tee extrusion, an automotive rear axle housing and lower arm are analyzed and designed. And also, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of the hydroforming process could be evaluated. The pediction of the bursting failure and the plastic deformation during typical hydroforming processes shows to be reasonable so that this approach can be extended to other various tube hydroforming processes.

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The Applicatiion of Finite Element Method to Process Design Considering Forming Limit in Deep Drawing (성형한계를 고려한 디프 드로잉 공정설계에 대한 유한 요소 해석)

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    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.74-82
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    • 1998
  • The limit drawing ratio (LDR) is a major process parameter in the process design of deep drawing. If the actual drawing ratio is greater than the LDR for a particular stage, then an intermediate stage has to be added to the process sequence to avoid failure during the ratio. In this study, the optimal process design considering forming limit is performed for the first-drawing and redrawing by using finite element method combined with ductile fracture criterion. The LDR and the site of fracture initiation are predicted by means of the fracture criterion. From the results of finite element analysis, the optimal value of drawing ratio is obtained, which contributes to the more uniform distribution of thickness and the smaller values of the ductile fracture in final cup.

Lateral force-displacement ductility relationship of non-ductile squat RC columns rehabilitated using FRP confinement

  • Galal, K.
    • Structural Engineering and Mechanics
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    • v.25 no.1
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    • pp.75-89
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    • 2007
  • Post-earthquake reconnaissance and experimental research indicate that squat reinforced concrete (RC) columns in existing buildings or bridge piers are vulnerable to non-ductile shear failure. Recently, several experimental studies were conducted to investigate upgrading the shear resistance capacity of such columns in order to modify their failure mode to ductile one. Among these upgrading methods is the use of fibre-reinforced polymer (FRP) jackets. One of the preferred analytical tools to simulate the response of frame structures to earthquake loading is the lumped plasticity macromodels due to their computational efficiency and reasonable accuracy. In these models, the columns' nonlinear response is lumped at its ends. The most important input data for such type of models is the element's lateral force-displacement backbone curve. The objective of this study is to verify an analytical method to predict the lateral force-displacement ductility relationship of axially and laterally loaded rectangular RC squat columns retrofitted with FRP composites. The predicted relationship showed good accuracy when compared with tests available in the literature.