• Title/Summary/Keyword: dry forming

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Development and Analysis of Dry Forming System for Innovation of Papermaking Technology

  • Kim, Jong-Min;Lee, Hak-Lae;Youn, Hye-Jung;Hwang, Min-Gu
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.181-190
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    • 2006
  • This study was conducted to develop dry forming technology and evaluate the properties of dry formed paper made from Hw-BKP. A dry forming mold (DFM) was developed to observe the phenomena of dry forming and evaluate the properties of formed papers. To upgrade the DFM a dry forming system (DFS) was developed. This DFS was designed to improve the formation of dry formed papers and enhance the productivity of dry forming. Dry forming gave papers with greater bulk and opacity than wet forming. Tensile strength of dry formed paper was greater than that of conventional wet formed handsheet when they were made from the same dry disintegrated fibers. But tensile strength of conventional wet formed handsheet made from beaten fiber was much greater than that of dry formed paper made from dry disintegrated fibers. When solvent dried beaten fibers were used in dry forming, the tensile strength of dry formed papers reached 73.5% of the wet formed handsheets made from beaten fiber. It showed that dry forming has a significant potential in improving strength properties when proper preparation of fibers and appropriate humidification, pressing, and drying processes are employed.

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Feasibility Study of Dry Forming with Dry Forming Mould (원주형 건식초지기를 이용한 건식초지 가능성 평가)

  • Kim, Jong-Min;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.1
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    • pp.9-16
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    • 2009
  • Cylindrical dry forming mould was developed to carry out a feasibility study of dry forming of papers. The effect of disintegration, forming, humidification and pressing on dry formed papers was examined. Dry disintegrated fibers showed the similar fiber length distribution to wet disintegrated fibers, but they showed distorsion and damaged appearance on the surface. Process parameters required to form a uniform fiber pad was investigated. A proper screening and air dispersion method was selected that gives proper formation. Humidification and pressing conditions were examined to get a good dry formed papers in dry forming. Results showed that dry forming method can be used to make a sheets with reasonable formation and properties.

Development of Dry Forming Mold for the Feasibility Study of Dry Forming of Paper (건식초지기술의 가능성 평가를 위한 건식초지기 개발)

  • Kim, Jong-Min;Youn, Hye-Jung;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.2 s.120
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    • pp.1-8
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    • 2007
  • To examine the feasibility of dry forming technology for papermaking, a dry forming mold (DFM) was developed and evaluated. Main fanning section of DFM was a cylindrical tube, and at the top of the mold a stirring equipment was placed to disperse dry fibers. These fibers were screened using a hole type screen plate placed just under the stirring equipment and dropped freely on the fanning wire located 0.9 m below of the screen plate to form a dry fiber pad. The vertical and horizontal velocity of air flow in the forming cylinder were evaluated and analyzed to find the most effective method of air flow control in the cylinder. Humidification and pressing conditions to obtain a decent dry fanned papers were examined. Results showed dry fanned papers can be prepared with this dry forming mold. And this mold can be used to examine the effect of the papermaking process factors including pressing pressure, drying temperature, humidification on sheet quality of dry formed papers.

Evaluation of Cooling Capability of Hot Press Forming Die with Thermal CFD Simulation (열유동 해석을 통한 핫프레스 포밍 금형의 냉각 성능 평가)

  • Lee, K.;Lee, J.J.;Suh, C.H.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.242-247
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    • 2016
  • CFD simulation with FlowVision® is used to evaluate the capability of cooling channel in hot press forming dies. Two different types of cooling channels, dry drilled and pocket types are considered for comparison. Two different approaches for simulating cooling channel are considered. One is single-phase velocity calculation for coolant only and the other is multiphase thermal and velocity calculation for die, blank and coolant all together. Both approaches show better cooling performance in pocket type cooling channel. Also both approaches show their own effectiveness in designing cooling channel of hot press forming dies.

Effect of bound water on mechanical properties of typical subgrade soils in southern China

  • Ding, Le;Zhang, Junhui;Deng, Zonghuang
    • Geomechanics and Engineering
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    • v.27 no.6
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    • pp.573-582
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    • 2021
  • From the effect of bound water, this study aims to seek the potential reasons for difference of mechanical experiment results of subgrades soils. To attain the comparatively test condition of bound water, dry forming (DF) and wet forming (WF) were used in the specimen forming process before testing, series of laboratory tests, i.e., CBR tests, direct shear tests and compaction tests. The measured optimal moisture contents, maximum dry densities, CBR, cohesion c, and internal friction angle 𝜑 were given contrastive analysis. Then to detect the adsorptive bound water in the subgrade soils, the thermal gravimetric and differential scanning calorimetry (TG-DSC) test were employed under different heating rates. The free water, loosely bound water and tightly bound water in soils were qualitatively and quantitatively analyzed. It was found that due to the different dehydration mechanics, the lost bound water in DF and WF process show their own characteristics. This may lead to the different mechanical properties of tested soils. The clayey particles have a great influence on the bound water adsorbed ability of subgrade soils. The more the clay content, the greater the difference of mechanical properties tested between the two forming methods. Moreover, in highway construction of southern China, the wet forming method is recommended for its higher authenticity in simulating the subgrade filed humidity.

Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method (II) Characterization of Sintered Body Fabricated by Pressureless Powder Packing Forming Method (무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조 (II) 무가압 분말 충전 성형법에 의해 제조된 소결체 특성 관찰)

  • 박정형;성재석
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.113-119
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    • 1995
  • The green body was fabricated by a new forming method, pressureless powder packaing forming method, and the characteristics of sintered specimen were investigated. It was found that alumina ceramics prepared by the present method showed porous structure with narrow pore size distribution, and in case of abrasive powder sintered body, compared with dry-pressed specimen, had the nearly same density. Especially, the specimen prepared with spray-dried granules showed the characteristic that granules were not either deformed or fractured during forming and sintering process. Therefore, it was found that this new forming method was effective method in fabrication of porous ceramics on account of easy control of porosity and pore size and its high thermal stability.

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Mathematical Friction Model for Sheet Metal Forming Analysis (박판성형 해석용 수학적 마찰 모델)

  • Keum Y. T.;Song M. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.182-185
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    • 2004
  • Based on the experimental observation, the mathematical friction model, which is an essential information for analyzing the forming process of sheet metal, is developed considering lubricant viscosity, surface roughness and hardness, punch corner radius, and punch speed. By comparing the punch load found by FEM with a proposed friction model with experimental measurement when the coated and uncoated steel sheets are formed in 2-D geometry in dry and lubricant conditions, the validity and accuracy of the developed friction model are demonstrated.

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Friction Model for Sheet Metal Forming Analysis(Part 2 :Mathematical Model) (박판성형 해석용 마찰 모델(2부:수학적 모델))

  • 금영탁;이봉현
    • Transactions of Materials Processing
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    • v.13 no.5
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    • pp.461-465
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    • 2004
  • Based on the experimental observation, the mathematical friction model, which is an essential information for analyzing the forming process of sheet metal, is developed considering lubricant viscosity, surface roughness and hardness, punch comer radius, and punch speed. By comparing the punch load found by FEM with a proposed friction model with experimental measurement when the coated and uncoated steel sheets are formed in 2-D geometry in dry and lubricant conditions, the validity and accuracy of the developed friction model are demonstrated.

Plant Hormones Promote Growth in Lichen-Forming Fungi

  • Wang, Xin Yu;Wei, Xin Li;Luo, Heng;Kim, Jung-A;Jeon, Hae-Sook;Koh, Young-Jin;Hur, Jae-Seoun
    • Mycobiology
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    • v.38 no.3
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    • pp.176-179
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    • 2010
  • The effect of plant hormones on the growth of lichen-forming fungi (LFF) was evaluated. The use of 2,3,5-triiodobenzoic acid and indole-3-butyric acid resulted in a 99% and 57% increase in dry weight of the lichen-forming fungus Nephromopsis ornata. The results suggest that some plant hormones can be used as inducers or stimulators of LFF growth for large-scale culture.

Evaluation of Warm Deep Drawability of Magnesium Alloy AZ31 Sheet Using Solid-Type Lubricants (고체 윤활제를 사용한 마그네슘 합금 AZ31 판재 온간 디프 드로잉의 성형성 평가)

  • Kim, H.K.;Kim, J.D.
    • Transactions of Materials Processing
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    • v.15 no.6 s.87
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    • pp.453-458
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    • 2006
  • While the die casting has been mainly used to manufacture the magnesium alloy parts, the press forming is considered as an alternative to the die casting for saving the manufacturing cost and improving the structural strength of the magnesium alloy parts. Because the magnesium alloy has low formability at room temperature, forming at elevated temperatures is a necessary condition to obtain the required material flow for press forming. However, the elevated temperature forming does not always guarantee the sufficient formability under the dry friction condition because the surface damage such as scratch or wear may accelerate the material failure. In the present study, the solid-type lubricants such as PTFE, graphite and $MoS_2$ were tested for the square cup warm deep drawing using the magnesium alloy AZ31 sheet. The formability improvement by using the lubricant was examined by comparing the maximum deep drawing depth using the PTFE against no lubricant. The formability difference for the different lubricant was also examined based on the maximum deep drawing depth.