• 제목/요약/키워드: dry contact method

검색결과 69건 처리시간 0.028초

응력 기반 볼 베어링의 접촉피로수명 예측 (Stress based Fatigue Life Prediction for Ball Bearing)

  • 김태완;이상돈;조용주
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.339-349
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    • 2004
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with $L_{50}$ life of L-P model, Crossland criterion for the radial load increment is similar to $L_{50}$ life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact. there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

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볼 베어링의 응력 기반 접촉피로수명 예측 (Stress based Fatigue Life Prediction for Ball Bearing)

  • 김태완;조용주
    • 한국정밀공학회지
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    • 제24권5호
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    • pp.44-55
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    • 2007
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with L50 life of L-P model, Crossland criterion for the radial load increment is similar to L50 life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact, there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

Tuning Hydrophobicity of TiO2 Layers with Silanization and Self-assembled Nanopatterning

  • Nghia, Van Trong;Lee, Young Keun;Lee, Jaesang;Park, Jeong Young
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
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    • pp.291-291
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    • 2013
  • The wettability of TiO2 layers is controlled by forming highly ordered arrays of nanocones using nanopatterning, based on self-assembly and dry etching. Nanopatterning of TiO2 layers is achieved via formation of self-assembled monolayers of SiO2 spheres fabricated using the Langmuir-Blodgett technique, followed by dry etching. Compared to a thin film TiO2 layer, the nanopatterned TiO2 samples show a smaller static water contact angle, where the water contact angle decreases as the etching time increases, which is attributed to the Wenzel equation. When TiO2 layers are coated by 1H,1H,2H,2H-perfluorooctyltrichlorosilane, we observed the opposite behavior, exhibiting superhydrophobicity (up to contact angle of $155^{\circ}$) on the nanopatterned TiO2 layers. Self-assembled nanopatterning of the TiO2 layer may provide an advanced method for producing multifunctional transparent layers with self-cleaning properties.

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은 박막이 코팅된 표면에서 물질전이층의 형성 및 그 트라이볼로지적 역할에 관한 연구 (A Study on the Formation and the Tribological Role of Mass Transfers Layers at Rubbing Silver-coated Surface)

  • 공호성;양승호;윤의성;김대은
    • Tribology and Lubricants
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    • 제18권6호
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    • pp.377-383
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    • 2002
  • The tribological role of mass transfer layer was studied with silver coatings under various ranges of load and sliding speed. Silver coating was performed with a functionally gradient coating method. Tests were per-formed in dry sliding conditions, using a ball-on-disk contact configuration, at the load of 0.0196-17.64 N and the sliding speed of 20-1,000 mm/s in ambient air. Optical microscope and EPMA analyses showed that contact surfaces were covered with the mass transfer layers of agglomerated wear particles depending upon the contact conditions, and they greatly influenced the tribological characteristics of the surfaces. However, the formation of mass transfer layer was suppressed as the sliding speed increased, and above a critical sliding speed, no mass transfer layer was able to form. For building up a general framework of triboiogical behavior of the coated silver films, all test data were summarized on a map whose axes are contact pressure and sliding speed.

다층 박막의 온도상승에 대한 마이크로 트라이볼로지적 조사 (Micro-Tribological Investigation for Temperature Rise in Multi-layered Thin Films)

  • 김준현;신경호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.760-765
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    • 2000
  • The study deals with the development of a computational procedure for evaluating the temperature rise in dry and lubricated multi-layered contacts of head/disk interface. A transient computational model with a transformed rectangular computational domain is utilized. A model and a computational method for micro-contact with sub-lubricated zone, including friction heat generation, have been presented. The model was applied, taking full account of the changes in contact area and contact load due to frictional heating. The computational distribution of temperature is obtained with the analytical findings for various composition and contact conditions. Especially, a rapid rise ($220^{\circ}C$ or above) in read head temperature lese to a saturation in the influence of a thermal spike on signal performance. This general class of problems can be treated provided that heat generation distribution and layer properties are known.

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눈물양에 따른 토릭 소프트콘택트렌즈의 축 회전양 변화 (Change in Axial Rotation of Toric Soft Contact Lens according to Tear Volume)

  • 서우현;김소라;박미정
    • 한국안광학회지
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    • 제20권4호
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    • pp.445-454
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    • 2015
  • 목적: 본 연구에서는 착용자의 눈물양이 토릭 소프트콘택트렌즈 착용시간 및 응시방향에 따른 축회전 변화에 미치는 영향을 알아보고자 하였다. 방법: 이중쐐기형 축안정화 디자인을 가진 토릭 소프트콘택트렌즈를 62안(정상안 29안, 건성안 33안)에 착용시키고 착용 15분 후 및 6시간 후의 비침입성 눈물막파괴시간 변화와 응시방향을 달리하였을 때의 회전방향과 회전양 변화를 측정하였다. 결과: 토릭 소프트콘택트렌즈를 착용하고 응시방향을 달리하였을 때 대체로 귀 쪽으로 회전하는 경우가 많았으나 착용시간 및 착용안의 눈물양에 따라 차이가 있었다. 또한, 렌즈 착용 15분 후와 6시간 후 모두 거의 모든 응시방향에서 건성안의 경우가 정상안에 비해 귀 쪽으로 회전하는 빈도가 더 높았다. 렌즈 착용 15분 후에는 건성안군의 회전양이 전체적으로 컸으나 6시간 후에는 정상안군과 건성안군 간의 회전양 차이는 크지 않았다. 결론: 본 연구에서는 렌즈 착용자의 눈물양에 따라 토릭 소프트콘택트렌즈의 축 회전이 달라지며, 착용 초기와 일정시간 착용 후의 회전 양상이 상이함을 밝혔다. 본 연구결과를 통한 토릭 소프트콘택트렌즈 회전양상 변화는 착용 시간 경과 후의 시력 변화 가능성을 의미하며 눈물양과의 상관관계 규명은 토릭 소프트콘택트렌즈 선택시 적절한 고려요인이 필요함을 제안한다.

전사 방법에 따른 그래핀의 표면 에너지 변화 (Surface Energy of Graphene Transferred by Wet and Dry Transfer Methods)

  • 윤민아;김찬;원세정;정현준;김재현;김광섭
    • Tribology and Lubricants
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    • 제35권1호
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    • pp.9-15
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    • 2019
  • Graphene is a fascinating material for fabricating flexible and transparent devices owing to its thickness and mechanical properties. To utilize graphene as a core material for devices, the transfer process of graphene is an inevitable step. The transfer process can be classified into wet and dry methods depending on the surrounding environment. The adhesion between graphene and a target substrate determines the success or failure of the transfer process. As the surface energy of graphene is an important parameter that provides adhesion, it is useful to estimate the surface energy to understand the mechanisms of the transfer process. However, the exact surface energy of graphene is still disputed because the wetting transparency of graphene depends on the polarity of the liquid and target substrate. Previously reported results use graphene transferred by the wet method. However, there are few reports on the surface energy of graphene transferred by the dry method. In this study, the surface energy of graphene transferred by the wet and dry methods is estimated. Wetting transparency occurs for certain combinations of liquids and substrates. For graphene on a polar substrate, the surface energy decreases by 25 and 35% for the wet and dry transfer methods, respectively. However, the surface energy of graphene on dispersive substrates decreases by ~10% regardless of the transfer method. In conclusion, the surface energy of graphene is $36{\sim}38mJ/m^2$, and differs depending on the transfer method and polarity of the substrate.

양면에서 부분적으로 유체와 접하는 사각평판의 고유진동 (Free Vibration of a Rectangular Plate Partially in Contact with a Liquid at Both Sides)

  • 정경훈;이규만;김태완
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 추계학술대회논문집
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    • pp.42-47
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    • 2007
  • An analytical method for the free vibration of a flexible rectangular plate in contact with water is developed by the Rayleigh.Ritz method. The plate clamped along the edges is partially contacted with water at both sides. It is assumed that the water bounded by rigid walls is incompressible and inviscid. The wet mode shape of the plate is assumed as a combination of the dry mode shapes of a clamped beam. The liquid motion is described by using the liquid displacement potential and determined by using the compatibility conditions along the liquid interface with the plate. Minimizing the Rayleigh quotient based on the energy conservation gives an eigenvalue problem. It is found that the theoretical results can predict excellently the fluid.coupled natural frequencies comparing with the finite element analysis result.

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티타늄의 에어로졸 건조 윤활(ADL) 가공에서 온도 및 표면거칠기 분석 (Analysis of Temperature and Surface Roughness in Aerosol Dry Lubrication (ADL) Machining for Titanium)

  • 한정식;정종윤
    • 산업경영시스템학회지
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    • 제45권4호
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    • pp.61-69
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    • 2022
  • The function of coolant in machining is to reduce the frictional force in the contact area in between the tool and the material, and to increase the precision by cooling the work-piece and the tool, to make the machining surface uniform, and to extend the tool life. However, cutting oil is harmful to the human body because it uses chlorine-based extreme pressure additives to cause environmental pollutants. In this study, the effect of cutting temperature and surface roughness of titanium alloy for medical purpose (Ti-6Al-7Nb) in eco-friendly ADL slot shape machining was investigated using the response surface analysis method. As the design of the experiment, three levels of cutting speed, feed rate, and depth of cut were designed and the experiment was conducted using the central composite planning method. The regression expressions of cutting temperature and surface roughness were respectively obtained as quadratic functions to obtain the minimum value and optimal cutting conditions. The values from this formula and the experimental values were compared. As a result, this study makes and establishes the basis to prevent environmental pollution caused by the use of coolant and to replace it with ADL (Aerosol Dry Lubricant) machining that uses a very small amount of vegetable oil with high pressure.

외부 환경 변화에 의한 비 접촉 체온계의 오차 범위 측정 (Investigation of Standard Error Range of Non-Contact Thermometer by Environment)

  • 김정은;박상웅;최혜경
    • 대한통합의학회지
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    • 제8권4호
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    • pp.307-321
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    • 2020
  • Purpose : A person infected by SARS-CoV2 may present various symptoms such as fever, pain in lower respiratory tract, and pneumonia. Measuring body temperature is a simple method to screen patients. However, changes in the surrounding environment may cause errors in infrared measurement. Hence, a non-contact thermometer controls this error by setting a correction value, but it is difficult to correct it for all environments. Therefore, we investigate device error values according to changes in the surrounding environment (temperature and humidity) and propose guidelines for reliable patient detection. Methods : For this study, the temperature was measured using three types of non-contact thermometers. For accurate temperature measurement, we used a water bath kept at a constant temperature. During temperature measurement, we ensured that the temperature and humidity were maintained using a thermo-hygrometer. The conditions of the surrounding environment were changed by an air conditioner, humidifier, warmer, and dehumidifier. Results : The temperature of the water bath was measured using a non-contact thermometer kept at various distances ranging from 3~10 cm. The value measured by the non-contact thermometer was then verified using a mercury thermometer, and the difference between the measured temperatures was compared. It was observed that at normal surrounding temperature (24 ℃), there was no difference between the values when the non-contact thermometer was kept at 3 cm. However, as the distance of the non-contact thermometer was increased from the water bath, the recorded temperature was significantly different compared with that of mercury thermometer. Moreover, temperature measurements were conducted at different surrounding temperatures and the results obtained significantly varied from when the thermometer was kept at 3 cm. Additionally, it was observed that the effect on temperature decreases with an increase in humidity Conclusion : In conclusion, non-contact thermometers are lower in lower temperature and dry weather in winter.