• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.21 no.7
• /
• pp.53-63
• /
• 2022

Recently, the use of aluminum components in the reduction of the vehicle weight to improve fuel efficiency and reduce carbon dioxide emissions has increased. In the aluminum machining cutting process, hole-making is an important process that accounts for 30% of the machining process. Although many studies have been conducted using the continuously advancing hole processing technology, studies on the machinability of the tool depending on the type of chuck on the workpiece are still lacking. In this study, the machining performance of cemented carbide burnishing drills was compared and analyzed according to chuck type. The burnishing drill was used to create a hole in the AL6061 workpiece, and the surface roughness and dimensional accuracy of the hole were examined according to the type of chuck while monitoring the spindle load.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.21 no.2
• /
• pp.23-30
• /
• 2022

After drilling, reaming is required to process a workpiece for obtaining an excellent surface quality. In general, a cermet is defined as a "composite of a ceramic hard phase and metal-bonded phase." Cermets have excellent abrasion resistance, thermal resistance, and performance in finishing operations that require surface roughness and processing precision. However, although cermets have significant advantages, research on them is insufficient. In this study, workpiece SM45C was machined using drills and cermet reamers. The cermet reamer was processed for drag finishing for 0, 4, and 6 min. The experimental results showed the effects of drag finishing on surface roughness and dimensional accuracy.

• Journal of the Korean Society of Industry Convergence
• /
• v.25 no.4_2
• /
• pp.603-609
• /
• 2022

Bottom hole assembly(BHA) is a key component of the drilling system, consisting of various components and tools(including the drill bit and mud motor) which operate at the bottom of the wellbore and physically drill the rock. This paper investigates the dynamic characteristics of the mud motor which is a drilling propulsion tool. And computational structural analysis is performed to calculate the von-Mises stress and the safety factor of components constituting the mud motor. In this process, the field test data of onshore drilling are used for analysis.

• Journal of the Korean Society for Precision Engineering
• /
• v.12 no.8
• /
• pp.27-38
• /
• 1995

For solving troubles happened during the drilling process with carbon fiber epoxy composite materials(CFRP) by using HSS drill, a few types of diamond gift electroplated drills are manufactured, and machinability of these drills is experimented with a variety of cutting speed and feed rate. These drills have some advantages of good wear resistant and the conception of grinding process. As a result, using of these drills improves both troubles being caused by tool wear and damage of exit surface depending on fiber stacking angle. It is desirable that cutting conditions for the cutting thickness per revolution must be set under 0.01mm when the size of a diamond grit is # 60 .approx. 80.

• Journal of the Korean Society for Precision Engineering
• /
• v.13 no.7
• /
• pp.36-44
• /
• 1996

Drilling tests were carried out austempered ductile cast iron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austemized at 900 .deg. C for 1 hour and then wear was kept at 375 .deg. C for 2 hours. Austempered ductile cast iron contains a great deal of retained austenite which contribustes to an improvement of impact strength. In this paper, machinability of ADI was invastigated by drilling experimentation. The results obtained are as follows:a) Flank wear incresses logarithmically with the increases of cutting time and proportionally with the increases of cutting force. b) Drilling hole number of about 2 times can be educed more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

• Journal of the Korean Society for Precision Engineering
• /
• v.3 no.2
• /
• pp.91-101
• /
• 1986

This paper deals with the effect of static and dynamic cuttig force and the behaviour of drill life in drilling process. The experiments are performed with cemented carbide drills and high speed steel drills of 10mm in diameter and in an annealed SM45C. The conclusions are as follows (1) Dynamic cutting force is varied with the dept of hole. (2) Dynamic cutting forces of torque and thrust are increase with the increase in feed and cutting speed. (3) Chipping influence the dynamic cutting force of thrust than torque, and in the case of thrust, the amplitude is 3-7 times large than ordinary cutting state. (4) Prediction of drill life can be obtained from more easily the amplitude of static cutting force than that of dynamic cutting force.

• Journal of the Korean Society for Precision Engineering
• /
• v.14 no.4
• /
• pp.119-125
• /
• 1997

The drilling experiment of carbon fiber epoxy composite material with WC-drill has been done under the various cutting conditions in order to minimize the problems occurred in the material while being drilled. It has been confirmed by a frequency analysis of the cutting force signals that the variation of cutting force resulted from the periodic variation of the angle between the ortating drill and the stacking angle of the carbon fiber. By the drilling experiment with several drills having different point angles, the drilling char- acteristics, which show the relations between the change in the point angle and cutting force or external surface condition, were analyzed.

• The Journal of the Korean dental association
• /
• v.37 no.5 s.360
• /
• pp.319-326
• /
• 1999

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2013.05a
• /
• pp.385-386
• /
• 2013

• Proceedings of the Korean Society for Agricultural Machinery Conference
• /
• 2000.02a
• /
• pp.637-642
• /
• 2000