• 소성∙가공
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• 제9권4호
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• pp.356-361
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• 2000

In this study, when a square cup is under drawing, blank holder pressure necessary for flange wrinkling prevention was experimentally studied. The materials used in the experiment were SPCC steel and SUS304 and the drawing ratio was 1.62∼2.0. Two cases for lubricantion condition were investigated. One was without lubricant and the other was with lubricant of high viscosity.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 제4회 압출 및 인발가공 심포지엄
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• pp.85-90
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• 2001

The microstructure and mechanical property of 0.19C-1.17Cr steel were investigated with cold drawing. This commercial steel has the microstructure that is consist of ferrite and pearlite. The tensile and yield strength are increased as the reduction ratio of cold drawing is increased. It was clear that mechanical properties could be improved by combination of the heat treatments and reduction ratio. Yield strength. tensile strength, and impact value were formulated as a constitutive function of cold drawing ratio, respectively.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.258-261
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• 2003

In this study, finite element analysis for multi-stage deep drawing process of rectangular configuration with extreme aspect ratio is carried out especially for the blank design. The analysis of rectangular deep drawing process with extreme aspect ratio is likewise very difficult with respect to the design process parameters including the intermediate die profile. In order to solve the difficulties, numerical approach using finite element method is performed in the present analysis and design. A series of experiments for multi-stage rectangular deep drawing process are conducted and the deformed configuration is investigated by comparing with the results of the finite element analysis. Additionally, to minimize amount of removal material after trimming process, finite element simulation is applied for the blank modification. The analysis incorporates brick elements for a rigid-plastic finite element method with an explicit time integration scheme using LS-DYNA3D.

• 소성∙가공
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• 제27권3호
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• pp.154-159
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• 2018

In the rectangular bar multi-stage drawing process, the cross-section dimensional accuracy of the rectangular bar varies depending on the aspect ratio and process conditions. It is very important to predict the dimensional error of the cross-section occurring in the multi-stage drawing process according to the aspect ratio of the rectangular bar and the half die angle of each pass. In this study, a process map for improving the dimensional accuracy according to the aspect ratio was derived in the drawing process of a rectangular bar. FE-simulation of the multi-stage shape drawing process was carried out with four types of rectangular bar. The results of the FE-simulation were trained to the nonlinear relationship between the shape parameters using an Artificial Neural Network (ANN), and the process maps were derived from them. The optimum half die angles were determined from the process maps on the dimensional accuracy. The validity of the suggested process map for aspect ratios 1.25~2:1 were verified through FE-simulation and experimentation.

• Journal of Mechanical Science and Technology
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• 제15권7호
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• pp.839-846
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• 2001

Some deep drawing characteristics at elevated temperatures were investigated for the SCPI steel sheets by using a Cr-coated die. For this investigation, six different temperatures between room temperature and 250$\^{C}$, and six different drawing ratios ranging from 2.4 to 2.9 were considered. As a result, the limiting drawing ratio, the maximum drawing force and the maximum drawing depth were found to be affected sensitively by temperature, and more stable through-thickness strain distribution was observed at elevated temperatures. Some experimental results compared favorably with theoretical results obtained by using the finite element method.

• 소성∙가공
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• 제18권7호
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• pp.550-555
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• 2009

In the multi-pass shape drawing process, the pass schedule that includes the determination of reduction ratio and intermediate die shape is very important. This study used the equal reduction, equal load, and electric field analysis method for pass schedule of the multi-pass shape drawing. The reduction ratio was calculated by the equal reduction and equal load method. And the intermediate die shape was determined by the result of the electric field analysis and the calculated reduction ratio. The proposed pass schedule method was applied to a shape drawing for producing cross roller guide. Finally, FE-analysis and shape drawing experiment were performed to verify the effectiveness of the proposed method.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2000년도 추계학술대회 논문집
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• pp.162-167
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• 2000

The warm deep drawability in square cup drawing is investigated about a newly developed high-strength steel sheet with retained austenite which is transformed into martensite during forming. For this investigation, six steps of temperature ranges, from room temperature to $250^{\circ}C$, and five kinds of drawing ratio, from 2.2 to 2.6 were adopted. As a result the maximum drawing force and the maximum drawing depth were affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. But blue shortness happened over $200^{\circ}C$. The FEM analysis using the LS-DYNA code is adopted to compare the experimental results with the analytical results for thickness strain distribution.

• 소성∙가공
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• 제9권3호
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• pp.313-319
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• 2000

Finite element analysis is carried out for simulation of the multi-stage elliptic cup drawing process with the large aspect ratio. The analysis incorporates with shell elements for an elasto-plastic finite element method with the explicit time integration scheme. For the simulation, LS-DYNA3D is utilized for its wide capability of solving forming problems. The simulation result shows that the non-uniform drawing ratio at the elliptic cross section ad the small shoulder radius cause failure such as tearing and wrinkling. The result suggests the guideline to modify the tool shape for prevention of the failure during the drawing process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2000년도 추계학술대회 논문집
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• pp.105-108
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• 2000

Finite element analysis of a multi-stage deep drawing process is carried out for the die design of rectangular cup drawing with the large aspect ratio. Simulation is performed for thorough investigation of unfavorable mechanisms in the initial design. The analysis reveals that the difference of the drawing ratio and the irregular contact condition produces non-uniform metal flow to cause wrinkling and severe extension. In this paper, the modification guideline is proposed in the design of the process and the tool shape. The analysis result confirms that the modified design not only improves the quality of a deep-drawn product but also reduces the possibility of failure.

• 소성∙가공
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• 제8권2호
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• pp.152-159
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• 1999

This study is to investigate the effects of warm deep drawing with aluminum sheets of A1050-H16 and A5020-H32 for improving deep drawability. Experiments for producing circular cups and square cups were carried out for various working conditions, such as forming temperature and blank shapes. The limit drawing ratio(LDR) of 2.63 in warm deep drawing of circular cups in case of A5020-H32 sheet, whereas LDR of 2.25 in case of A1050-H16, could be obtained and the former was 1.4 times higher than the value at room temperature. The maximum relative drawing depth for square cups of A5020-H32 material was also about 1.92 times deeper than the depth drawn at room temperature. The effects of blank shape and forming temperature on drawability as well as thickness distribution of drawn cups were examined and discussed.