• Title/Summary/Keyword: drawing method

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Die Design in Mandrel Drawing by using Backward Tracing Scheme: A Case for Hollow Linear Motion Guide Rail (역추적 기법을 활용한 중공형 LM-Guide Rail의 맨드렐 인발 금형 설계)

  • Kim, B.M.;Kim, S.H.;Lee, K.H.
    • Transactions of Materials Processing
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    • v.26 no.5
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    • pp.300-305
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    • 2017
  • In this paper, a design method for an intermediate die was developed to manufacture a hollow linear motion guide rail in mandrel drawing process based on virtual die method and backward tracing scheme. FE simulations and mandrel drawing experiments using Mn55Cr carbon steel were performed to prove the effectiveness of the proposed design method. Results of FE simulations and experiments showed that the proposed design method could lead to drawn products with sound shape and the highest dimensional precision.

Drawing Strain Distribution Model for the Two-Pass Drawing Process (2단 튜브인발 공정시 인발변형률 배분모델 재발)

  • Lee D. H;Chung U. C;Moon Y. H
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.671-677
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    • 2004
  • For the large reduction in tube cross section, the tube drawing process is usually performed by two successive passes, so called first drawing and second drawing. In multi-pass drawing process, the reduction balance is important to prevent drawing cracks. Therefore in this study, the model for uniform reduction distribution in two-pass drawing process has been developed on the basis of cross sectional variation of drawn tube. For the given product geometry the model provides optimal diameter and thickness that can evenly distribute drawing reductions. The capability of model is well confirmed by finite element analysis of tube drawing process. Criteria curves at various limit strains to determine whether the drawn tube would fail during drawing process are also proposed by using newly developed model.

Analysis of the Axisymmetric Hydro-Mechanical Deep Drawing Process by Using the Finite Element Method (유한 요소법을 이용한 축대칭 하이드로 미케니칼 디프 드로잉 공정의 해석)

  • 양동열;김한경;이항수;김경웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.5
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    • pp.873-882
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    • 1992
  • The study is concerned with the rigid-plastic element analysis for axisymmetric hydromechanical deep drawing in which the fluid flow influences the metal deformation. Due to the fluid pressure acting on the sheet material hydromechanical deep drawing is distinguished from the conventional deep drawing processes. In considering the pressure effect, the governing equation for fluid pressure is solved and the result is reflected on the global stiffness matrix. The solution procedure consists of two stages ; i.e., initial bulging of the sheet surface before the initiation of steady fluid flow in the flange and fluid-lubricated stage. The problem is decoupled between fluid analysis and analysis of solid deformation by deformation by iterative feedback of mutual computed results. The corresponding experiments are carried out for axisymmetric hydro-mechanical deep drawing of annealled aluminium sheet as well as for deep drawing. It has been shown from the experiments that the limit drawing ratio for hydro-mechanical deep drawing is improved as compared with deep drawing. The computed results are in good agreement with the experiment for variation of punch head and chamber pressure with respect to the punch travel and for distribution of thicknees strain. It is thus shown that the present method of analysis can be effectively applied to the analysis of axisymmetric hydro-mechanical deep drawing processes.

Drawing of Concentric Zone Border Line using Landsat TM Images

  • Sato, Kiyotada;Yokoyama, Ryuzo
    • Proceedings of the KSRS Conference
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    • 2003.11a
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    • pp.13-14
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    • 2003
  • Burgess?s concentric zone model is a famous theory in the geography of city. However, the zone border line drawing method was uncertain. We have developed the method of drawing the border using land use images.

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Mechanical Effects of Pipe Drawing Angle and Reduction Rate on Material (파이프 인발 각도에 따른 기계적 효과 및 재료에 따른 감소율에 관한 연구)

  • Seo, Youngjin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.8-13
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    • 2020
  • Seamless pipes are fabricated by drilling a hole in a cylindrical material and drawing the material to the desired diameter. These pipes are used in environments where high reliability is required. In this study, the pipe drawing process was simulated using DEFORM, a commercial finite element method (FEM) analysis program. The outer diameter of the steel cylinder used herein before drawing was 70 mm, and the target outer diameter was 58 mm. The drawing process consisted of two stages. In this study, the effect of cross-sectional reduction rate on the pipe was investigated by varying the cross-sectional reduction rate in each step to achieve the target outer diameter. The results of this study showed that the first section reduction rate of 26% and the second section reduction rate of 13.9% caused the lowest damage to the material. Moreover, the FEM simulation results confirmed the influence of the drawing die angle on the pipe drawing process. The drawing die angles of 15° in the first step and 9° in the second step caused the least damage to the material.

Dieless Wire Drawing by Enforced Necking Method (강제 네킹에 의한 금속 와이어 인발)

  • Huh, You;Kim, Seung-Hoon;Kim, Ihn-Seok;Paik, Young-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.98-105
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    • 2007
  • In modern industries, materials are required that possess multi-functional properties and at the same time flexibility in their shapes with structural stability. The major technology realizing this requirement consists of thinning metal wires and laying them with stable contact nodes. This research has dealt with a new method to manufacture thin wires by drawing without applying dies, but with introducing enforced necking, which enables to process multi-ends. Based on the new method, the process dynamics was modelled and its steady-state characteristics were analyzed. Results showed that the profiles of the material velocity in the drawing zone increased with a downward convex shape, while the cross-sectional area decreased with the shape of upward convex. The microwave heating turned out to be effective in wire drawing, but dependent on the input feeding direction. The variation in the diameters of the drawn wires was negatively affected by increasing the drawing ratio.

Review on the Wear behavior of the Hot Stamping Process with Respect to Friction Testing Methods (마찰 방법에 따른 핫스탬핑 마모 거동의 연구 동향)

  • Ji, Min-Ki;Jun, Tea-Sung
    • Tribology and Lubricants
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    • v.36 no.6
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    • pp.350-358
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    • 2020
  • Hot stamping is an effective and suitable process widely used in automotive applications, though critical issues such as the transfer of the coating materials and build-up of these materials on tool surfaces have been encountered. Past researches figured out the resultant wear phenomenon using pin-on-disc and drawing (for example, strip drawing and deep drawing) methods to mimic the process and analyzed the wear behavior with respect to the influencing factors such as surface coating, load, and roughness. Although the pin-on-disc is a conventional and widely-used method, it presented a methodological limitation when simulating the hot stamping process by forming a new blank each time, and hence, a drawing-based friction method has been proposed and developed. Each drawing method applies loads in a different way, resulting in a different wear behavior. Notably, the deep drawing process is most similar to the hot stamping process compared to other drawing methods. In this paper we present a review of the friction testing methods mimicking the hot stamping process and the associated wear behavior. This can be helpful in presenting a step-by-step approach and different perspectives on the wear behavior in the hot stamping process.

Design Method for the Intermediate Dies in Multi-Stage Shape Drawing: The Case for a Hollow Linear Motion Guide Rail (중공형 LM-Guide Rail 제조를 위한 다단 형상 인발공정의 중간 다이스 설계에 관한 연구)

  • Lee, K.H.;Kim, S.H.;Lee, S.B.;Kim, D.H.;Kim, S.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.155-160
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    • 2015
  • One of the most important aspects in multi-stage shape drawing is the proper design of the intermediate dies especially to provide adequate metal distribution. In the current study, a method for designing the intermediate dies has been developed to manufacture hollow linear motion guide rails by multi-stage shape drawing. The design method is based on the modified virtual die method. The effectiveness of the proposed design method was verified by FE-simulations and experiments using Mn55Cr carbon steel. From the results of the FE-simulations and the experiments, the proposed design method led to a drawn product with a sound shape. The dimensional tolerances of the product were within the allowable specified tolerances.

A Study on the Drawing Representation Methodology of Architectural Plans(建築圖說) in Late chosun Dynasty (조선(朝鮮) 후기(後期) 건축도설(建築圖說)의 표현기법(表現技法)에 관한 연구(硏究) (산릉도감의궤(山陵都監儀軌)를 중심(中心)으로))

  • Shin, Dong-Cheol
    • Journal of architectural history
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    • v.7 no.3 s.16
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    • pp.9-26
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    • 1998
  • Architectural Drawing has been settled down the very effective means of exchanging their architectural ideas and data on the construction process. However, it was not easy to conserve the original drawings, which aims had been accomplished, at the same time, building was built. The same phenomena were occurred in our traditional architectural construction project, especially before pre-modern age. And do not understand soundly building documentation accepted by craftsmen in the period of earliest Chosun dynasty and how to present their idea and information of architectural as means of sketches and drawings. So, this paper aimed to clarify the drawing occurrence and the development steps of their rendering, representation methodology in the construction process in Sannungdogam-Uuigue, which were the construction documents of government based on the royal family's tomb and building projects in the late Chosun Dynasty. There are three development stages of architectural space representation, pre-drawing stage, drawing occurring stage and drawing settlement stage, They had been adapted unique drawing presentation method which were drawn by artisan, so called Doseol(圖說)and Painter Hwawon(畵員) The results are 1. In the Pre-drawing stage, they had been used the systematic explanation method of character 2. Do not have the evidence of adapting drawing before 17th centry, it was originated in early 17's century started with Onga(甕家). Onga's Drawing was drawn very elementary skill, and became development, settlement and standardization of their drawing representation around 19th century 3. The drawing presented by client's recognition view of space and building, integrated data within a sheet of drawing with practical and hierarchy and using graphic and description.

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A Vector Graphic Method for Portrait Drawing (벡터 그래픽스를 이용한 초상화의 작성 방법)

  • 박삼진
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.1
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    • pp.19-31
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    • 1999
  • One of the non-photorealistic rendering method, a drawing technique which uses only fine curves and dashed line, is widely employed in an knots and post stamps printing. Engraving of the curves and lines are traditionally performed by human engravers which leads to low productivity in printing preparation. As an effort to improve productivity and quality, a drawing automation method which can easily produce a portrait composed of vector data for laser or chemical engraving is proposed. The method shows that it is possible to draw a portrait by controling the width and length of predefined fine lines according to the gray scales a the end points of each fine lines. A gradually controled weighting factor method is proposed in addition to the author previous works to prevent undesirable boundaries in an identical texture region. User interface functions of a commercial CAD system are heavily employed to exploit the presented method.

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