• 제목/요약/키워드: dispersant content

검색결과 34건 처리시간 0.026초

Bimodal 입도분포를 보이는 AlN 분말의 테이프캐스팅 성형을 위한 분산효과 (Effect of Dispersion on Tape Casted Green Sheet Prepared from Bimodal-Type AlN Powders)

  • 최홍수;이상진
    • 한국세라믹학회지
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    • 제47권6호
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    • pp.566-571
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    • 2010
  • Dispersion behavior of the slurries consisted of bimodal-type AlN powders was examined in non-aqueous solvent system. Azotropic solvent system and copolymer acidic dispersant were applied to the slurries. Measurements of the sedimentation height and the viscosity of the each slurry, and the test of particle size distribution of the each powder sample were conducted as examinations for the dispersion behavior at the various dispersant contents. The bimodal-type particle size distribution was continued after addition of the dispersant and small particle portions were increased as the dispersant content increases. The density of the green sheet was also increased as the dispersant content increases and a green density of $2.114\;g/cm^3$ was obtained at the sample prepared from 2.4 wt% dispersant content. The increase of large particle portions resulted in the surface defects of the green sheets.

폴리아크릴산 소다에 의한 중질 탄산칼슘의 분산효과 (Effects of Ground Calcium Carbonate Dispersion by Sodium Polyacrylate)

  • 노윤찬;정태영;조경행;노승호;남기대
    • 한국응용과학기술학회지
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    • 제10권1호
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    • pp.49-55
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    • 1993
  • Ground Calcium Carbonate, among paper coating pigments, will influence less dispersant demand, less binder demand, increase coating solids from 58% to 70%, which means high speed coating, less shrinkage during drying, less energy consumption, more uniform coverage of fibers. The quality point of view of Ground Calcium Carbonate, brightness, particle size, Particle size distribution, hardness, impurities content are important. More important factors of Ground Calcium Carbonate which influence the paper coating process are dispersion mechanisms and their effects. The study was made to investigate the effect of Ground Calcium Carbonate dispersion by sodium salt of polyacrylate dispersant composition and dispersion condition. Basic tests such as physical, optical and chemical were perfumed, and dispersion effects were investigated by different conditions. The results showed that the type of dispersant affected the dispersion effects, and the Ground Calcium Carbonate has critical dispersant demand.

다성분 용매와 암모늄계 분산제가 적용된 투명 유전체 프릿트 슬립의 분산거동 (Dispersion Behavior of Transparent Dielectric Glass Frits in the Multi-Solvent and Ammonium-Type Dispersant System)

  • 김주원;전영환;황종희;이상진
    • 한국세라믹학회지
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    • 제43권10호
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    • pp.635-639
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    • 2006
  • Dispersion behavior of the slurries consisted of Pb or Bi-based glass frits, which are used for the fabrication of green sheet as PDP front panel transparent dielectric, was examined in non-aqueous solvent system. Measurements of sedimentation height and viscosity were conducted to determine proper dispersion condition in the various solvent and dispersant system. Azotropic compound and ethyl acetate were used as the solvent and ammonium-type dispersant was applied to the slurries. All slurries were dispersed well in azotropic solvent system involving 20$\sim$50 vol% ethyl acetate at 2$\sim$3 wt% dispersant content. Especially, dispersion behavior was notably improved in the addition of ethyl acetate in the Bi-based frit slurry.

Fabrication and Characterization of PZT Suspensions for Stereolithography based on 3D Printing

  • Cha, JaeMin;Lee, Jeong Woo;Bae, Byeonghoon;Lee, Seong-Eui;Yoon, Chang-Bun
    • 한국세라믹학회지
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    • 제56권4호
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    • pp.360-364
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    • 2019
  • PZT suspensions for photo-curable 3D printing were fabricated and their characteristics were evaluated. After mixing the PZT, photopolymer, photo-initiator, and dispersant for 10 min by using a high-shear mixer, the viscosity characteristics were investigated based on the powder content. To determine an appropriate dispersant content, the dispersant was mixed at 1, 3, and 5 wt% of the powder and a precipitation test was conducted for two hours. Consequently, it was confirmed that the dispersibility was excellent at 3 wt%. Through thermogravimetric analysis, it was confirmed that weight reduction occurred in the photopolymer between 120? and 500?, thereby providing a debinding heat treatment profile. The fabricated suspensions were cured using UV light, and the polymer was removed through debinding. Subsequently, the density and surface characteristics were analyzed by using the Archimedes method and field-emission scanning electron microscopy. Consequently, compared with the theoretical density, an excellent characteristic of 97% was shown at a powder content of 87 wt%. Through X-ray diffraction analysis, it was confirmed that the crystallizability improved as the solid content increased. At the mixing ratio of 87 wt% powder and 13 wt% photo-curable resin, the viscosity was 3,100 cps, confirming an appropriate viscosity characteristic as a stereolithography suspension for 3D printing.

Tape casting 법을 이용한 적층형 세라믹 액츄에이터의 제작 (Fabrication of Multilayer Ceramic Actuator using Tape Casting Method)

  • 하문수;이동만;정순종;김인성;민복기;송재성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 하계학술대회 논문집 Vol.3 No.2
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    • pp.556-560
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    • 2002
  • The rheological characteristics of PNN-PZT ceramics with high electromechanical coupling factor and electricstrictive constant was investigated. Green sheets of piezoelectric PNN-PZT ceramics were made by tape-casting method with controlling the mixing ratio of a dispersant, an organic binder, and a plasticizer. When the dispersant content was 1 wt.%, the slurry showed the best rheological characteristics for tape casting. The amounts of the plasticizer and the binder was simultaneously varied in the ranges of 1.5~18 and 3~9 wt.%, respectively. When both the plasticizer and binder of 6 wt.% mixed in the solution, respectiveley, the highest green density of the sheet was obtained without macrodefects. Multilyered structures of PNN-PZT/Ag-Pd were successfully fabricated using the optimized tape casting condition. The polarization behavior of these actuators seemed to similar to typical electricstrictive polarization behavior. The multilayer ceramic actuator is about $0.6{\times}10^{-3}$ of strain.

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반도체 CMP 용 세리아 슬러리의 AMP 함량에 따른 분산안정성에 관한 연구 (Study on dispersion stability according to AMP content of CMP ceria slurry for semiconductor)

  • 황소희;임진아;김운중
    • 반도체공학회 논문지
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    • 제2권2호
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    • pp.1-9
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    • 2024
  • 반도체 소자의 집적도는 높아져 왔으며 이는 더 작고 밀도가 높은 회로 및 소자를 제조하는 것을 의미한다. 이에 따라 다양한 층간 표면을 매끄럽게 유지하여 미세한 패턴을 형성하고 고밀도 회로를 안정적으로 제작하는데 평탄화 기술이 중요한 역할을 한다. 결과적으로 반도체에서의 CMP(chemical mechanical polishing) 공정은 다층 구조 소자를 만들기 위해서 반드시 필요한 공정이 되었다. 일반적으로 CMP 공정의 슬러리 조성은 세리아(ceria), 분산제(dispersant), 물(DI water) 이렇게 3 가지 성분이 균형을 이루는 것이 중요하다. 본 연구에서는 AMP(2-Amino-2-methyle-1-propanol) 함량을 달리한 양쪽성 계면활성제를 사용한 세리아 슬러리 안정성 연구를 수행하였다. 결과적으로 AMP 함량에 따라 카복실기(-COOH) 영향으로 pH 안정화 되었으며, 세리아 슬러리 응집현상이 발생하지 않았으며 분산 안정성 문제가 없는 것으로 확인되었다.

분산제 함량에 따른 전도성 카본블랙의 분산 특성 및 스크린 인쇄된 OTFTs용 소스-드레인 전극 물성 (Effect of Dispersant Contents on the Dispersity of Conductive Carbon-black and Properties of Screen-printed Source-drain Electrodes for OTFTs)

  • 이미영;배경은;김성현;임상철;남수용
    • 폴리머
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    • 제33권5호
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    • pp.397-406
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    • 2009
  • 유기 박막 트랜지스터 (OTFTs)의 소스-드레인 전극을 스크린 인쇄를 통해 제작하였고, 전극용 페이스트로써 전도성 카본블랙 페이스트를 사용하였다. 전도성 카본블랙 페이스트를 제조하기 위해 서로 다른 분자량 및 고분자 사슬 구조를 갖는 2종류의 분산제(DB-2150, DB-9077)를 사용하여 분산제 함량(SOF; solid on powder, 10-40%)에 따른 카본블랙 밀베이스의 분산 특성을 검토한 결과, 분산제 함량이 증가함에 따라 분산 특성이 더 우수해 짐을 알 수 있었다. 전도성 카본블랙 페이스트를 제조하여 레올로지 측정을 통해 카본블랙의 분산상태 및 응집구조에 대해 검토한 결과, 분산제로 DB-2150을 사용한 페이스트들은 분산제 함량이 증가함에 따라 페이스트의 분산 특성이 향상되어 저장 탄성률(G')이 감소하였지만, DB-9077을 사용한 페이스트들은 카본블랙 사이의 상호작용에 의해 망목구조가 존재하였고, 분산제 함량이 증가함에 따라 카본블랙과 분산제간 또는 분산제간의 상호작용에 의해 페이스트의 저장 탄성률(G')은 더욱 증가하였다. 이러한 응집구조는 페이스트의 내부 저항력 (tacky)을 발생시켜 DB-9077을 사용한 페이스트들은 분산제 함량이 증가함에 따라 스크린 인쇄 적성이 좋지 못하였다. 하지만, 스크린 인쇄된 OTFTs용 소스-드레인 전극의 전기적 특성은 카본블랙 사이에 형성된 망목구조에 의해 카본블랙의 도전 경로(conduction Path)가 형성됨에 따라 DB-2150을 사용한 페이스트들의 OTFTs에 비해 더 우수하였다. 그러나, 2종류의 분산제를 사용한 페이스트 모두, 분산제의 함량이 증가함에 따라 카본블랙 표면을 감싸는 분산제 함량 또한 증가하게 되어 이로 인해 카본블랙간의 도전 경로 형성은 어렵게 되고 전극의 특성은 점점 열화되었다.

다이아몬드 분말상에 무전해 Ni-B 도금을 위한 계면활성제의 영향 (Effect of Surfactant in Electroless Ni-B Plating for Coating on the Diamond Powder)

  • 양창열;유시영;문환균;이정호;유봉영
    • 한국표면공학회지
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    • 제50권3호
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    • pp.177-182
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    • 2017
  • The properties of electroless Ni-B thin film on diamond powder with different parameters (temperature, pH, surfactant etc.) were studied. The surface morphology, structure and composition distribution of the Ni-B film were observed by field effect scanning electron microscope (FE-SEM), energy-dispersive spectrometer (EDS), X-ray diffraction (XRD) and Auger electron spectroscopy (AES). The growth rate of Ni-B film was increased with increase of bath temperature. The B content in Ni-B film was reduced with increase of bath pH. As a result the structure of Ni-B film was changed from amorphous to crystalline structure. The PVP in solution plays multi-functional roles as a dispersant and a stabilizer. The Ni-B film deposited with adding 0.1 mM-PVP was strongly introduced an amorphous structure with higher B content (25 at.%). Also the crystallite size of Ni-B film was reduced from 12.7 nm to 5.4 nm.

복소임피던스법에 의한 인산형 연료전지용 전해질 매트릭스 특성 (Characteristics of Matrix Retaining Electrolyte in a Phosphoric Acid Fuel Cell Analyzed by A.C. Impedance Spectroscopy)

  • 윤기현;장재혁;허재호;김창수;김태희
    • 한국세라믹학회지
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    • 제32권2호
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    • pp.189-196
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    • 1995
  • Materials retaining electrolyte of a phosphoric acid fuel cell (PAFC) have been prepared with SiC powder to SiC whisker mixing ratios of 1:1, 1:2, 1:3, 1:4, 0:1 by a tape casting method. When 3wt% dispersant (sorbitan monooleate) is added to a matrix, the porosity of the matrix decreases a little while the bubble pressure and area of the matrix increase remarkably in comparison with no dispersant content. Effect of the electrolyte resistance and the polarization resistance on perfomance of a PAFC has been investigated using A.C. impedance spectroscopy. With the increase of whisker content, the electrolyte resistance decreases due to the increase of porosity and acid absorbancy, and the polarization resistance increases due to the increase of surface roughness. The polarization resistance affects current density predominantly at the higher potential than 0.7V becuase the polarization resistance is considrably larger than the electrolyte resistance. Both the electrolyte resistance and the polarization resistance affect current density near 0.7V of the fuel cell operating potential because they have similar values. The electrolyte resistance affects current density predominantly at the lower potential than the fuel cell operating potential because the electrolyte resistance is larger than the polarization resistance.

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겔 캐스팅 공정을 위한 알루미나 슬러리에서의 첨가제 함량 변화에 따른 겔화특성 평가 (Evaluation of Gelation Characteristics with The Variation of Additive Contents in The Alumina Slurry for Gel Casting Process)

  • 정준기;오창용;하태권
    • 소성∙가공
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    • 제31권5호
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    • pp.290-295
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    • 2022
  • Recently, the use of high-tech ceramic parts in functional electronic parts, automobile parts and semiconductor equipment parts is increasing. These ceramics materials are required to have high reproducibility, reliability, large size and complex shapes. The researchers initiated the work to develop a new shaping method called gel casting, which allows high performance ceramic materials with a complex shape to be produced. The manufacturing process parameters of gel casting include uniform mixing of the initiator, bubble removal, and slip injection. In this study, we analyzed the dispersion and gelation characteristics according to the change in the additive content of the alumina slurry in the gel casting process. The alumina slurry for gel casting was prepared by mixing a solvent, a monomer and a dispersant through a ball mill. Alumina powder and a gelation initiator were added to the mixed solution, and ball milling was performed for 24 hours. A viscosity of 6,435 cps and a stable zeta potential value were obtained under the conditions of alumina powder content of 55 vol% and dispersant 2.0 wt%. After curing for 12 hours by adding aps 0.1wt%, TEMED 0.2wt%, and Monomer 3, 5wt%, it was possible to separate from the molding cup, confirming that the gelation was completed.