• Title/Summary/Keyword: discharging process

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A Method of Hole Pass-Through Evaluation for EDM Drilling (방전드릴링에서 홀 관통 평가 방법)

  • Lee, Cheol-Soo;Choi, In-Hugh;Heo, Eun-Young;Kim, Jong-Min
    • Journal of Korean Institute of Industrial Engineers
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    • v.38 no.3
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    • pp.220-226
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    • 2012
  • The Electric discharge machining (EDM) process is used to minimize the difference between designed feature and machined feature while the most workpiece is removed through the cutting processes. The tiny-deep hole machining and perpendicular wall machining in mold and die are good applications of EDM. Among EDM equipment, the super drill uses the hollowed electrode to eliminate the debris which causes the second discharge with the electrode and degrades the machining quality. Through the hollow, the high pressured discharge oil is supplied to remove the debris together with the spindle rotation. The thin-hollow electrode tends to easily wear out compared to the sold die-sinking electrode and its wear rate is might not allowed to monitor in real time during discharging. Up to now, the wear amount is measured by off line method, which leads machining time to increase because the hole pass-through moment can be check by visual (manually) with the extra tool path. Therefore, this study suggests the attractive method to evaluate the hole pass-through moment in which the gap voltage and z-axis encoder pulse are monitored to predict the moment. The commercial super drill is used to validate the proposed method and the experiment is carried out.

Experimental Study on Development for Separation and Reinforcement Geotextiles with Horizontal Wicking Drain Property (수평방향의 위킹 배수 특성을 지닌 분리·보강용 지오텍스타일 개발을 위한 실험적 연구)

  • Kim, Hong-Kwan;Ahn, Min-Soo
    • Journal of the Korean Geosynthetics Society
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    • v.18 no.4
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    • pp.215-224
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    • 2019
  • According to the recent civil engineering construction work site which is a complex process, development of multi-functional geotextiles is required. In this study, the characteristics of five different modified cross-section fiber yarns for the selection of wicking yarns were analyzed and yarns that can achieve target properties were selected. Experimental prototype geotextiles suitable for horizontal wicking drain property and reinforcement was developed and its tensile strength, 2% secant modulus, vertical water permeability, AOS, friction characteristics by the direct shear method, and vertical/horizontal wicking test were analyzed. These tests are conducted to verify the performance of the geotextiles with horizontal wick drain property, separation and reinforcement developed in this study. As a results of the indoor soil box test, it was confirmed that the geotextiles using the wicking yarn sufficiently exhibited the function of discharging excess pore water in the horizontal direction.

Assessment of Potential Natural Attenuation of Arsenic by Geological Media During Managed Aquifer Recharge (대수층 함양관리에 있어서 지질매질에 의한 비소 자연저감 가능성 평가)

  • Park, Dasomi;Hyun, Sung Pil;Ha, Kyoochul;Moon, Hee Sun
    • Journal of Soil and Groundwater Environment
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    • v.25 no.3
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    • pp.12-22
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    • 2020
  • Managed aquifer recharge (MAR) is a promising water management strategy for securing stable water resources to overcome water shortage and water quality deterioration caused by global environmental changes. A MAR demonstration site was selected at Imgok-ri, Sangju-si, Korea, based on screening for the frequency of drought events and local water supply situations. The abundant groundwater discharging from a nearby abandoned coal mine is one of the potential recharge water sources for the MAR implementation. However, it has elevated levels of arsenic (~12 ㎍/L). In this study, the potential of the natural attenuation of arsenic by the field geological media was investigated using batch and column experiments. The adsorption and desorption parameters were obtained for two drill core samples (GM1; 21.8~22.8 m and GM2; 26.0~27.8 m depth) recovered from the potentially water-conducting fracture-zones in the injection well. The effluent arsenic concentrations were monitored during the continuous flow of the mine drainage water through the columns packed with the core samples. GM2 removed about 60% of arsenic in the influent (0.1 mg-As/L) while GM1 removed about 20%. The results suggest that natural attenuation is an acitive process occurring during the MAR operation, potentially lowering the arsenic level in the mine drainage water below the regulatory standard for drinking water. This study hence demonstrates that using the mine drainage water as the recharge water source is a viable option at the MAR demonstration site.

The Analysis of the Discharging Characteristics on the Base Vacuum Level in a Vacuum In-line Sealing Process for High-efficiency PDP (고효율 PDP 제작을 위한 진공 인라인 실장에서의 초기 진공도에 따른 방전특성 분석)

  • Kwon Sang Jik;Jang Chan-Kyu;Kim Yong-Jae
    • Journal of the Korean Vacuum Society
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    • v.15 no.1
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    • pp.57-63
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    • 2006
  • We have examined the electrical and optical characteristics of the plasma display panel(PDP) produced by vacuum in-line sealing technology. We found that the luminous efficiency was decreased as the base vacuum level was increased. For the base vacuum level of $1\times10^{-3}$ Torr, the firing voltage was 235V at the discharge gas pressure of 400 Torr and the luminous efficiency was 0.8 lm/W at 180V sustaining pulse. However, for the base vacuum level of $1\times10^{-6}$ Torr, the firing voltage was reduced to 215V and the luminous efficiency was improved to 2.5lm/w. Finally, we demonstrated successfully the operation of tip-less PDP fabricated using vacuum in-line sealing method.

Analytical Study on the Discharge Transients of a Steam Discharging Pipe (증기방출배관의 급격과도현상에 대한 해석적 연구)

  • 조봉현;김환열;강형석;배윤영;이계복
    • Journal of Energy Engineering
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    • v.7 no.2
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    • pp.202-208
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    • 1998
  • As in the other industrial processes, a nuclear power plant involves a steam relieving process through which condensable steam is discharged and condensed in a subcooled pool. An analysis of steam discharge transients was carried out using the method of characteristics to determine the flow characteristics and dynamic loads of piping that are used for structural design of the piping and its supports. The analysis included not only the steam flow rate but also the flow rates of the air and water which originally exist in the pipe. The analytical model was developed for a uniform pipe with friction through which the flow was discharged into a suppression pool. Including the combinations of system elements such as reservoir, valve and branching pipe lines. The piping flow characteristics and dynamic loads were calculated by varying system pressure, pipe length, and submergence depth. It was found that the dynamic load, water clearing time and water clearing velocity at the water/air interface were dependent not only on the system pressure and temperature but also on the pipe length and submergence depth.

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Fabrication and Performance Evaluation of Zinc Oxide Varistors for the Arresters used for Station System (발변전소 피뢰기용 산화아연소자의 제작 및 성능평가)

  • Cho, Han-Goo;Han, Se-Won;Kim, Suk-Soo;Yoon, Han-Soo;Lee, Un-Yong;O, Cheol-Gyu;Yu, Kun-Yang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.11a
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    • pp.636-639
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    • 2004
  • This paper presents the fabrication and performance evaluation of zinc oxide varistors for the arresters used for station system. ZnO varistors were fabricated with typical ceramic production methods and the structural and electrical characteristics were investigated. All varistors exhibited high density, which were in the range of $5.41{\sim}5.49g/cm^3$. In the electrical properties the reference voltage increased in the range of $4.410{\sim}5.250kV$ with increasing their thickness and the residual voltage exhibited the same trends as the reference voltage. In the long duration current impulse withstand test, E-2 and F-1 samples failed in the two and four shots, respectively, but E-1 and F-2 samples survived 18 shots during the test. Before and after this test, the variation ratio of residual voltage of E-1 and F-2 samples were -0.34% and 0.05%, respectively, which were in the acceptance range of 5%. According to the results of tests, it is thought that if the fabrication process such as insulating coating, sintering condition, and soldering method is improved, these ZnO varistors would be possible to apply to the station class arresters in the new future.

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A Study on the Development and Surface Roughness of Roller Cam SCM415 by 5-Axis Machining (5축 가공에 의한 SCM415 롤러 캠 개발과 표면조도 연구)

  • Kim, Jin Su;Lee, Dong Seop;Kang, Seong Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.4
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    • pp.397-402
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    • 2013
  • In this study, we carried out the each lines of section, using GC (green silicon carbide) whetstone, the SCM415 material which separated by after and before heat treatments process, in 3+2 axis machining centers for integrated grinding after cutting end mill works, the spindle speed 8000 rpm and feed rate 150 mm/min. For the analysis of the centerline average roughness (Ra), we measured by 10 steps stages. Using Finite element analysis, we found the result of the load analysis effect of the assembly parts, when applied the 11 kg's load on both side of the ATC (Automatic tool change) arm. The result is as follows. For the centerline average roughness (Ra) in the non-heat treatment work pieces, are appeared the most favorable in the tenth section are $0.510{\mu}m$, that were shown in the near the straight line section which is the smallest deformation of curve. In addition, the bad surface roughness appears on the path is to long by changing angle, the more inclined depth of cut, because the chip discharging is not smoothly.

A Fast-Switching Current-Pulse Driver for LED Backlight (LED 백라이트를 위한 고속 스위칭 전류-펄스 드라이버)

  • Yang, Byung-Do;Lee, Yong-Kyu
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.46 no.7
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    • pp.39-46
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    • 2009
  • A fast-switching current-pulse driver for light emitting diode (LED) backlight is proposed. It uses a regulated drain current mirror (RD-CM) [1] and a high-voltage NMOS transistor (HV-NMOS). It achieves the fast-response current-pulse switching by using a dynamic gain-boosting amplifier (DGB-AMP). The DGB-AMP does not discharge the large HV-NMOS gate capacitance of the RD-CM when the output current switch turns off. Therefore, it does not need to charge the HV-NMOS gate capacitance when the switch turns on. The proposed current-pulse driver achieves the fast current switching by removing the repetitive gate discharging and charging. Simulation results were verified with measurements performed on a fabricated chip using a 5V/40V 0.5um BCD process. It reduces the switching delay to 360ns from 700ns of the conventional current-pulse driver.

Manufacture and performance test of the composite cantilever arm for electrical discharge wire cutting machine (방전 가공기용 복합재료 외팔보의 제작 및 성능평가)

  • 최진호
    • Composites Research
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    • v.13 no.6
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    • pp.39-46
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    • 2000
  • Electrical discharge machining (EDM) cuts metal by discharging electric current across a thin gap between tool and workpiece. Electrical discharge wire cutting, a special form of EDM, uses a continuously moving conductive wire as an electrode, and is widely used for the manufacture of punches, dies and stripper plates. In the wire cutting process, the moving wire is usually supported by cantilever arm and wire guides. As the wire traveling speed has been increased in recent years to improve productivity, the vibration of the cantilever arm occurs, which reduces the positional accuracy of the machine. Therefore, the design and manufacture of the cantilever arm with high dynamic characteristics have become important as the machining speed increases. In this paper, the cantilever arm for guiding the moving wire was designed and manufactured using carbon fiber epoxy composite in order to improve the static and dynamic characteristics. Specimens for the composite cantilever arm were manufactured and tested to investigate the effect of the number of reinforcing plies and length fitted to steel flange on the load capacity. Also, the finite element analysis using layer and contact elements was performed to compare the calculated results with the experimental ones. From the results, the prototype of the composite cantilever arm for the electrical discharge wire cutting machine was manufactured and the static and dynamic characteristics were compared with those of the conventional steel cantilever arm.

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Methods to Characterize the Thermal Stratification in Thermal Energy Storages (열에너지 저장소 내 열성층화를 평가하기 위한 기법)

  • Park, Dohyun;Ryu, Dong-Woo;Choi, Byung-Hee;SunWoo, Choon;Han, Kong-Chang
    • Tunnel and Underground Space
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    • v.23 no.1
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    • pp.78-85
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    • 2013
  • A primary objective in creating a stratified thermal storage is to maintain the thermodynamic quality of energy, so thermally stratified energy can be extracted at temperatures required for target activities. The separation of the thermal energy in heat stores to layers with different temperatures, i.e., the thermal stratification is a key factor in achieving this objective. This paper introduces different methods that have been proposed to characterize the thermal stratification in heat stores. Specifically, this paper focuses on the methods that can be used to determine the ability of heat stores to promote and maintain stratification during the process of charging, storing and discharging. In addition, based on methods using thermal stratification indices, the degrees of stratification of stored energy in Lyckebo rock cavern in Sweden were compared and the applicability of the methods was investigated.