• 제목/요약/키워드: discharge electrode shape

검색결과 103건 처리시간 0.032초

와이어컷 방전가공시 펄스변화에 따른 표면형상 특성 (Characteristics of Surface Morphology According to the Pulse Change When Wire-cut Electrical discharge Machining)

  • 이재명
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.537-542
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    • 2000
  • Wire deflection, surface roughness and roundness were observed on changing discharge time for electrical discharge machining(EDM) of STD-11 in various conditions of thickness. The wire deflection was decreased as increasing discharge time and wire tension. The deflection is the smallest at the speed of wire of 10.6m/min and the water specific resistivity of 5k$\Omega$.cm. The deflection is found to be decreased as increasing dwell time. But if the water pressure is high, it is found not to be changed after the vibration of 4sec. The component of copper(Cu) and zinc(Zn), which is the main material of wire electrode, is observed for rough wire-cutting EDM of STD-11. This phenomena is found to be similar in spite of the change of EDM energy level. But it will be improved by changing the material and the shape of wire. The roundness of middle is found to be worse than that of upper and it is increased as the thickness of material is increased.

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쇼트 블라스팅 표면처리를 통한 미세홀 방전가공 성능향상에 관한 연구 (A Study on Performance Improvement of Electrical Discharge Machining for Producing Micro-holes Using a Shot Blasting Surface Treatment)

  • 장한석;김홍석;신기훈
    • 소성∙가공
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    • 제21권5호
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    • pp.312-318
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    • 2012
  • With an increasing trend toward miniaturization, electrical discharge machining(EDM) has been receiving a lot of attention as a suitable production technology for micro-parts, since it enables the machining of hard conductive materials with a high degree of repeatability and without alteration to the material. When a micro-hole is fabricated by EDM, however, the diameter of the inlet hole is larger than that of the outlet region due to the additional discharge effect caused by the eroded particles. In this paper, a shot blasting surface treatment, in which an abrasive material is accelerated through a pressurized nozzle and directed at the surface of a part, is suggested as an effective method to reduce the tapered shape of EDM micro-hole. In addition, the influence of process parameters such as spark-on time and electrode diameter on the machining performance was investigated. It is shown quantitatively that the difference in diameter between the inlet and outlet holes decreases with the shot blasting treatment and with decreasing spark-on time.

LIGA 공정을 이용한 Cu전극의 방전가공 특성 분석 (The analysis of EDM characteristics for Cu-electrode using LIGA process)

  • 이상훈;정태성;장석상;김종현
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.383-386
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    • 2007
  • In this study, the analysis was carried out for Electrical Discharge Machining (EDM) characteristics of the Cu electrodes by LIGA process. The shape of electrodes has 324 pins for the cavity of BGA(Ball Grid Array) type test socket mold. BGA test sockets are used in the inspection process of the semi-conductor I.C chip manufacturing. In the work, the machining performance for EDM of the electrodes was analyzed on dimensional accuracy and wear rate. The dimensional accuracy was measured for dimension of the pins, pitch size between the pins and the roundness of corner edge using optical measuring machine.

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AC-PDP의 새로운 셀구조와 그 전기 광학적 특성에 관한 연구 (The study on the electrical and optical characteristics of a new structure for color AC plasma display)

  • 박재문;김영기;이재영;신중홍;조정수;박정후
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 영호남학술대회 논문집
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    • pp.128-130
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    • 2000
  • A new type ac plasma display panels(PDPs) cells are designed and tested electrically and optically. One cells have the structure of sin discharge path shape and small electrode area. The other cells have the non-symmetric structure with a same electrode area. They show a higher luminous efficienccy and a lower power consumption about 30% improvement than the conventional standard ac PDP cells.

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새로운 전극구조를 가진 AC-PDP의 전기 광학적 특성에 관한 연구(II) (The study on the electrical and optical characteristics of a new structure for color ac plasma displays(II))

  • 이우근;이재영;김영대;이기범;조정수;박정후
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 추계학술대회 논문집 학회본부 C
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    • pp.1093-1095
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    • 1999
  • A new type ac plasma display panels(PDPs) cells are designed and tested electrically and optically. One cells have the structure of sin discharge path shape and small electrode area. The other cells have the non-symmetric structure with a same electrode area. They show a higher luminous efficiency and a lower power consumption about 25% improvement than the conventional standard ac PDP cells.

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전극표면상 미소돌기의 극성에 의한 압축 $SF_6$ 개스의 절연파괴 Mechanism에 관한 연구 (A Study on the Breakdown Mechanism of Compressed $SF_6$ by Polarity of a Protrusion on Electrode Surface)

  • 이동인;이광식;김인식
    • 대한전기학회논문지
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    • 제39권9호
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    • pp.956-963
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    • 1990
  • The general shapes of prebreakdown pulses in a discharge gap were calculated and the current pulses due to avalanche were detected in SF6 by changing the polarity of the protrusion placed on an electrode at pressures up to about 400 Kpa. The mathematical model of prebreakdown pulse development with a negative protrusion shows agreement with the observed pulses. No evidence of intense bursts of field-emitted electrons was observed. Breakdown probably results from a single avalanche developing to a critical size. However the calculated shape of prebreakdown current pulse does not agree with the observed pulses with a positive protrusion. The breakdown is preceded by multiple avalanche development at pressures less than about 200 Kpa. This observation has been interpreted as due to the formation of negative ions following photoionization in the gas which drift into the critical volume near a positive protrusion.

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새로운 전극구조를 가진 ac-PDP의 전기 광학적 특성에 관한 연구 (II) (The study on the electrical and optical characteristics of a new structure for color ac plasma displays)

  • 고지성;이우근;이재영;박재문;조정수;박정후
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 E
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    • pp.2230-2232
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    • 1999
  • A new type ac plasma display panel(PDP) cells are designed and tested electrically and optically. One cell has the structure of sin discharge path shape and small electrode area. The other cells have the non-symmetric structure with a same electrode area. They show a higher luminous efficienccy and a lower power consumption about 25% improvement than the conventional standard ac PDP cells.

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Correlation between Sustain Electrode Shape and Luminous Efficiency of ac-PDP with Waffle-type Barrier ribs

  • Park, Jung-Tae;Kim, Dong-Hyun;Sun, Jong-Ho;Yoo, Choong-Hee;Park, Chung-Hoo;Cho, Jung-Soo
    • Journal of KIEE
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    • 제11권1호
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    • pp.46-50
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    • 2001
  • In order to improve the luminous efficiency in ac PDP(Plasma Display Panel), we have suggested the new structures of sustain electrodes with waffle-type barrier ribs and the discharge current for a given pulse voltage has been decreased by eliminating the electrode area which has nothing to do with visible light emission area compared with conventional structure. As a result, the luminous efficiency was improved about 30% compared with the conventional structure.

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Fluid Flow and Heat Transfer in a Super high-Pressure Mercury Lamp using CFD

  • Jang, Dong Sig;Lee, Yeon Won;Li, Kui Ming;Parthasarathy, Nanjundan;Choi, Yoon Hwan
    • International Journal of Safety
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    • 제11권2호
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    • pp.5-9
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    • 2012
  • The discharge properties of super high-pressure mercury lamp are due to resistance heating for energy input, and results in temperature increase. The cooling equilibrium state is reached by the heat conduction, convection and radiation. In order to predict the fluid flow and heat transfer in and around the mercury lamp accurately, its visualization is of utmost importance. Such visualization is carried out by CFD program in this study. We focus on Anode shape to calculate four cases, namely AA, AB, AC and AD separately, and compare the temperature distribution and velocity vector in each case to predict cooling capacity and fluid flow properties. It can be concluded that the shape of anode plays an important role that affects the fluid flow and heat transfer in a mercury lamp.

전해 가공을 이용한 텅스텐 카바이드 미세축 제작 (Fabrication of Tungsten Carbide Microshaft Using Electrochemical Machining)

  • 강명주;오영탁;주종남
    • 한국정밀공학회지
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    • 제19권3호
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    • pp.80-87
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    • 2002
  • Tungsten carbide microshaft is used as micro-punch, electrode of MEDM (micro-electro-discharge machining), and micro-tool because it has high hardness and high rigidity. In this study, the tungsten carbide microshaft was fabricated using electrochemical machining. Concentration of material removal at the sharp edge and metal corrosion layer affect the shape of the microshaft. Control of microshaft shape was possib1e through conditioning the machining voltage and electrolyte concentration. By applying periodic voltage, material removal rate increased and surface roughness improved. The fabricated microshaft in $H_2 SO_4$ electrolyte maintained sharper end edge and better surface finish than those fabricated by other electrolytes.