• Title/Summary/Keyword: discharge electrode shape

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Development of Electrode Guide of Super-drill EDM and Electrical Discharge Machining of Small Hole for High Precision Semiconductor Die (초정밀 반도체 금형 제작을 위한 슈퍼드릴 방전가공기 전극가이드 개발과 미세홀 방전가공)

  • Park, Chan-Hae;Kim, Jong-Up;Wang, Duck-Hyun;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.3
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    • pp.32-38
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    • 2005
  • Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

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New Electrode Designs for High Luminous Efficiency in AC PDP

  • Moon, Cheol-Hee;Moon, Jae-Seung
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.740-743
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    • 2009
  • In this paper we proposed a new electrode design to get an enhanced luminous efficiency in AC PDP. The width and shape of the TTO electrode were varied, and the electro-optical properties such as luminance, power consumption, luminous efficiency were estimated with the variation of frequency, duty ratio and applied voltage. The discharge characteristics were investigated to explain the effect of the new electrode structure on the electro-optical properties.

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A Study of The Surface Dielectric Barrier Discharge Design Conditions for Generating Negative Air Ions (음이온 생성을 위한 표면 유전체장벽방전의 설계조건 연구)

  • Shin, Sang-Moon;Kim, Jung-Yoon;Kim, Jong-Soo;Choi, Jae-Ha;Choi, Won-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.1
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    • pp.114-122
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    • 2014
  • This paper describes a study of the design conditions of a planar surface dielectric barrier discharge (DBD) reactors for generating negative air ions. The capacity of negative air ion generated by the surface DBD reactor is affected by the shape, area ratio and the location of the discharge and induction electrodes of it. To study the optimal design conditions of DBD reactors, the electrodes printed on the substrate of a PCB board is utilized to conduct kind of experiments: the distance of the each electrode along with the X-Y axis, the area ratio of the discharge electrode to induction electrode, and the symmetrical and asymmetrical location of two electrodes. The ion generation capacity is inverse proportional to the gap increases along with X-Y axis. And the optimum ion concentration generated by the ionizer was inspected when the electrodes area ratio was 3 and 5 times of the symmetrical and asymmetrical experimental condition respectively.

A Study on Operation Characteristics of Three Electrode Trigger Gap Switch (3전극 트리거 갭 스위치 동작특성에 관한 연구)

  • Hong, Tae-Yun;Han, Sang-Bo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.4
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    • pp.549-553
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    • 2018
  • The applications of the pulse power technology are expanding and the necessity of a large current switch as a core component of pulsed power is increasing. A trigger gap switch composed of three electrodes was fabricated and the discharge characteristics were studied according to the change of the pressure, the shape of the main electrode, and the gap distance when the trigger pulse was applied. As a main result, the stable operation range was confirmed through the discharge inception voltage according to the gap distance and electric field analysis was performed in the same structure to confirm the electric field value of the discharge inception voltage.

Mechanical Characteristics of Electrical Discharge Machined Product due to the Different Wire Electrode (와이어 종류에 따른 방전가공 부품의 기계적 특성)

  • 김종업;정순성;왕덕현;김원일;이윤경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.875-878
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    • 1997
  • Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though it is very hard material and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods.

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Dependence of Round type electrodeless lamp according to Ferrite shape (페라이트 형상에 따른 둥근형 무전극 램프의 의존성)

  • Kim, Nam-Goon;Yang, Jong-Kyung;Lee, Joo-Ho;Park, Dae-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.465-466
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    • 2007
  • In electrode-less lamp, The key point in creating an efficient light source based on RF discharge is to minimize the RF power loss in the RF coupler which for Anderson's type of RF lamp is due to losses in the ferrite core. This loss depends on the particular ferrite material, its size, geometry, frequency in this kind of inductive lamp shows that the correct choice of discharge current has a crucial effect on the core loss. In this study, we measured Ferrite temperature in normal state, then analyzed electrical and optical characteristics according to ferrite shape. We were able to know that was ferrite of the antenna had relate closely with temperature and luminous of the lamp. Also we appraised temperature and electrical, optical properties during turn on the lamp.

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Breakdown Characteristics of Insulation Materials for a Termination of Power Transmission Class HTS Cable

  • Kwag Dong-Soon;Cheon Hyeon-Gweon;Choi Jae-Hyeong;Kim Sang-Hyun
    • Progress in Superconductivity and Cryogenics
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    • v.8 no.2
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    • pp.37-42
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    • 2006
  • A research on several characteristics such as volume breakdown and surface discharge of insulators for a termination of power transmission class HTS cable was performed. We investigated the surface discharge of glass fiber reinforced plastic (GFRP) under air, cryogenic nitrogen gas and nitrogen gas media. The breakdown characteristics of these media were studied. Experimental results revealed that flashover voltage greatly depends on pressure, temperature, the kinds of insulating media and voltages, but it is slightly affected by shape and material of electrode. The breakdown voltage of liquid nitrogen, cryogenic nitrogen gas and nitrogen gas deeply depends on the shape and dimension of electrode, kinds of voltages and pressure. Moreover, the breakdown voltage of cryogenic nitrogen gas and flashover voltage of GFRP in the cryogenic nitrogen gas is also influenced by temperature and vapour-mist density of the gas.

Fabrication of 3-D Micro Structure and Micro Tool Using MEDM (미세 방전을 이용한 3차원 미세 구조물 및 미세 공구 제작)

  • Kim B. H.;Yi S. M.;Chu C. N.;Kang Y. H.;Choi T. H.;Park H. J.;Lee Y. S.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.251-256
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    • 2005
  • 3-D micro structures and micro tools were fabricated using Micro Electrical Discharge Machining (MEDM). To make micro structures, micro electrical discharge milling process was applied. During micro electrical discharge milling, electrode (tool) worn in the both axial and radial direction. To compensate tool wear which has significant influence on machining accuracy, machining path overlapping was proposed. Machining characteristics of micro electrical discharge milling was investigated in considering of depth of cut and capacitance of discharge circuit. Micro complex shaped tools were also fabricated using REDM (reverse electrical discharge machining). Sacrificial electrodes were machined through electrical discharge milling process and were used as electrode to make micro tools. Using this process several micro tools shape of 'ㄷ', 'ㅁ' and 'o' were fabricated. With these complex shaped tools, micro machining was successfully applied repeatedly.

Real-Time Prediction of Electrode Wear for the Small Hole Pass-Through by EDM-drill (방전 드릴을 이용한 미세 홀 관통 공정의 전극 소모량 실시간 예측)

  • Choi, Yong-Chan;Huh, Eun-Young;Kim, Jong-Min;Lee, Cheol-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.268-274
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    • 2013
  • Electric discharge machining drill (EDM-drill) is an efficient process for the fabrication of micro-diameter deep metal hole. As there is non-physical contact between tool (electrode) and workpiece, EDM-drill is widely used to machine the hard machining materials such as high strength steel, cemented carbide, titanium alloys. The electro-thermal energy forces the electrode to wear out together with the workpiece to be machined. The electrode wear occurs inside of a machining hole. and It causes hard to monitor the machining state, which leads the productivity and the quality to decrease. Thus, this study presents a methodology to estimated the electrode wear amount while two coefficients (scale factor and shape factor) of the logarithmic regression model are evaluated from the experiment result. To increase the accuracy of estimation model, the linear transformation method is adopted using the differences of initial electrode wear differences. The estimation model is verified through experiment. The experimental result shows that within minute error, the estimation model is able to predict accurately.

New Electrode Shape for High Xe-content Gas in AC PDP

  • Park, Cha-Soo;Choi, Joon-Young;Kim, Goon-Ho;Kim, Joong-Kyun;Kim, Dong-Hyun;Lee, Ho-Jun;Park, Chung-Hoo
    • Journal of Information Display
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    • v.4 no.4
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    • pp.13-18
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    • 2003
  • One of the most important issues in AC PDP is the improvement of luminous efficiency. One possible method for achieving this aim is by increasing Xe partial pressure in discharge gas mixture. The increase of Xe ratio, however, causes the driving voltage to rise, even if brightness is increased. In this study, a new electrode shape is proposed. A test panel fabricated by using a new electrode shows that efficacy has improved by 25 % and sustain voltage has decreased by 20 % compared with the conventional structure.