• 제목/요약/키워드: disassembly process

검색결과 85건 처리시간 0.022초

자동차 부품의 조립 용이성과 분리 용이성 (Assemblability and disassemblability of mechanical parts in automobile)

  • 목학수
    • 한국정밀공학회지
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    • 제14권1호
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    • pp.23-32
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    • 1997
  • In this paper, systematic approach is studied about assemblability and disassemblability of parts in order to reduce the assembly cost, and to disassemble products easily which is possible to recycle the parts. For this purpose, we selected one subassembly, and analysed assembly and disassembly process. From this result, we found the weakpoints of assembly and disassembly process, and then, the influencing parameters of assemblability and disassemblability are defined. On the basis of the analysis of these parameters we grasped the interrelation between assemblability and disassemblability. And, guidelines for assemblability and disassemblability are developed. Finally design alternatives are evaluated quantitatively in the aspects of assembly and disassembly by using the guidelines which developed in this research.

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ELV에서 재제조 부품을 회수하기 위한 해체 우선순위 (Disassembly Priority for Recoverying Remanufacturable Parts(Core) in ELV)

  • 손우현;박상진;목학수
    • 한국산업융합학회 논문집
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    • 제22권6호
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    • pp.591-598
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    • 2019
  • Today, due to the development of the industrial society, the need for sustainable research and development for energy depletion and environmental protection is increasing. Among sustainable research, remanufacturing is an ideal way to meet environmental and economic aspects. In this paper, we investigated the End-of-Life Vehicle(ELV) in order to find the recovery method of the core which is the preceding stage of remanufacturing. The number of End-of-Life Vehicle is increasing year by year, but the core recovery rate from ELV is still low. Therefore, a methodology to determine the disassembly priority of each part is proposed to increase the core recovery rate. Based on the analysis Table through the disassembly process, the decision rule was selected and the weighted score evaluation Table was completed to complete the disassembly priority system. Finally, evaluation was made on gasoline vehicles to determine priorities.

리사이클링을 고려한 설계 프로세스 개발 (Development of Design Process for Recycling)

  • 유병철;이건상;변철웅
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1289-1295
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    • 2003
  • Most industrial products nowadays have been manufactured by being made up of many parts what these are made from various kinds of materials. These parts and goods should be disassembled simply and classified easily by material or kinds of parts for the recycling. But it is not so easy to know how to take disassembly ways and those orders must be known and also analyzed the assembled points and directions of the every part. This research presents an design process for recycling that it will be considering whole design process for recycling about easiness of disassembling units as the prior condition to reuse the parts and used material, and to reduce waste parts.

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자원 재활용을 위한 자동차 조립군의 복잡도 평가시스템 (The Complexity Evaluation System of Automobile Subassembly for Recycling)

  • 목학수;문광섭;김성호;문대성
    • 한국정밀공학회지
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    • 제16권5호통권98호
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    • pp.132-144
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    • 1999
  • In this study, the complexity of the product was evaluated quantitatively considering the product structure, assembly process and disassembly process. To evaluate the complexity of the product, subassemblies of automobile were analyzed and then characteristics of part and subassembly were determined according to product structure, assembly process and disassembly process. Evaluation criteria of complexity were determined considering each characteristics of part and subassembly. Experiential evaluation was accomplished by classified evaluation criteria and time-motion evaluation was accomplished by the relational motion factor with characteristics of part and subassembly in MTM(Methods Time Measurement) and WF(Work Factor). The total complexity of product was determined by experiential evaluation and time-motion evaluation.

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분리용이성을 고려한 제품의 모듈설계 (Modular design of product considering disassemblability)

  • 목학수;황훈;양태일
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2000년도 춘계공동학술대회 논문집
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    • pp.546-549
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    • 2000
  • In this paper, to propose guideline of modular design for improvement of ease of disassembly, product structure must be considered. By analyzing characteristics of structure of subassembly, influencing factor of module can be defined and classified. Based on determination factor of influencing factor of module, criteria for improvement of ease of disassembly can be obtained through the interrelationship between product and process factors.

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지속가능한 제품 재제조를 위한 제조공정설계방법론에 관한 연구 (A Study on the manufacture process design Method for the Sustainable Product Remanufacturing)

  • 이종범;조재립
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2009년도 춘계학술대회
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    • pp.331-336
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    • 2009
  • Recently Environmental issues is Product development for ease of disassembly and recycling requires methodical toolboxes and respective infrastructures of information and communication technology. Therefore, today's designers have a very high level of product responsibility as disassembly is a major cost factor of product recycling. A study on the product redesign Methods and tools for sustainable management.

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Devising a Training Method for Assembly Work by Employing Disassembly

  • Ichikizaki, Osamu;Kubota, Ryou;Komori, Toshikazu;Matsumoto, Toshiyuki;Erikawa, Akihiro
    • Industrial Engineering and Management Systems
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    • 제12권4호
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    • pp.368-379
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    • 2013
  • Efficiency in work training is a perennial issue due to high-diversity low-volume production, particularly for manufacturers producing office machines which are manually assembled by workers. To reduce the training cost, parts used in training are usually reused; a trainer disassembles a product assembled by a worker in training. This paper proposes a training method that employs disassembly usually performed by a trainer. This method assigns both assembly and disassembly to a worker in training, in contrast to the conventional method. The effectiveness of the proposed method is experimentally discussed in terms of learning assembly motions and work procedure at each learning stage, namely, "undergoing learning," "immediately after learning," and "seven days after learning." The effectiveness of the training method is confirmed. The method improves the stability of work procedure recollection immediately after training. Furthermore, at seven days after training, it improves retention of the assembly motions and work procedure, and also promotes and maintains memory related to product structure.

Adaptive Clustering Algorithm for Recycling Cell Formation: An Application of the Modified Fuzzy ART Neural Network

  • Park, Ji-Hyung;Seo, Kwang-Kyu
    • 한국데이타베이스학회:학술대회논문집
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    • 한국데이타베이스학회 1999년도 춘계공동학술대회: 지식경영과 지식공학
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    • pp.253-260
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    • 1999
  • The recycling cell formation problem means that disposal products me classified into recycling part families using group technology in their end of life phase. Disposal products have the uncertainties of product status by usage influences during product use phase and recycling cells are formed design, process and usage attributes. In order to treat the uncertainties, fuzzy set theory and fuzzy logic-based neural network model are applied to recycling cell formation problem far disposal products. In this paper, a heuristic approach fuzzy ART neural network is suggested. The modified fuzzy ART neural network is shown that it has a great efficiency and give an extension for systematically generating alternative solutions in the recycling cell formation problem. We present the results of this approach applied to disposal refrigerators and the comparison of performances between other algorithms. This paper introduced a procedure which integrates economic and environmental factors into the disassembly of disposal products for recycling in recycling cells. A qualitative method of disassembly analysis is developed and its ai is to improve the efficiency of the disassembly and to generated an optimal disassembly which maximize profits and minimize environmental impact. Three criteria established to reduce the search space and facilitate recycling opportunities.

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Adaptive Clustering Algorithm for Recycling Cell Formation An Application of the Modified Fuzzy ART Neural Network

  • Park, Ji-Hyung;Seo, Kwang-Kyu
    • 한국지능정보시스템학회:학술대회논문집
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    • 한국지능정보시스템학회 1999년도 춘계공동학술대회-지식경영과 지식공학
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    • pp.253-260
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    • 1999
  • The recycling cell formation problem means that disposal products are classified into recycling part families using group technology in their end of life phase. Disposal products have the uncertainties of product status by usage influences during product use phase and recycling cells are formed design, process and usage attributes. In order to treat the uncertainties, fuzzy set theory and fuzzy logic-based neural network model are applied to recycling cell formation problem for disposal products. In this paper, a heuristic approach for fuzzy ART neural network is suggested. The modified Fuzzy ART neural network is shown that it has a great efficiency and give an extension for systematically generating alternative solutions in the recycling cell formation problem. We present the results of this approach applied to disposal refrigerators and the comparison of performances between other algorithms. This paper introduced a procedure which integrates economic and environmental factors into the disassembly of disposal products for recycling in recycling cells. A qualitative method of disassembly analysis is developed and its aim is to improve the efficiency of the disassembly and to generated an optimal disassembly which maximize profits and minimize environmental impact. Three criteria established to reduce the search space and facilitate recycling opportunities.

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Design of Heat-Activated Reversible Integral Attachments for Product-Embedded Disassembly

  • Li, Ying;Kikuchi, Noboru;Saitou, Kazuhiro
    • International Journal of CAD/CAM
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    • 제3권1_2호
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    • pp.19-29
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    • 2003
  • Disassembly is a fundamental process needed for component reuse and material recycling in all assembled products. Integral attachments, also known as 'snap' fits, are favored fastening means in design for assembly (DFA) methodologies, but not necessarily a favored choice for design for disassembly. In this paper, design methods of a new class of integral attachments are proposed, where the snapped joints can be disengaged by the application of localized heat sources. The design problem of reversible integral attachments is posed as the design of compliant mechanisms actuated with localized thermal expansion of materials. Topology optimization technique is utilized to obtain conceptual layout of snap-fit mechanisms that realizes a desired deformation of snapped features for joint release. Two design approaches are attempted and design results of each approach are presented, where the geometrical configuration extracted from optimal topologies are simplified to enhance the manufacturability for the conventional injection molding technologies. To maximize the magnitude of deformation, a design scheme has been proposed to include boundary conditions as design variables. Final designs are verified using commercial software for finite element analysis.